using Autofac;
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using Bro.Common.Base;
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using Bro.Common.Factory;
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using Bro.Common.Helper;
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using Bro.Common.Interface;
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using Bro.Common.Model;
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using Bro.Common.Model.Authority;
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using HalconDotNet;
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using Newtonsoft.Json;
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using System;
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using System.Collections.Generic;
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using System.Collections.ObjectModel;
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using System.Collections.Specialized;
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using System.Diagnostics;
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using System.Drawing;
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using System.IO;
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using System.Linq;
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using System.Reflection;
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using System.Runtime.CompilerServices;
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using System.Threading;
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using System.Threading.Tasks;
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using static Bro.Common.Helper.EnumHelper;
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namespace Bro.Process
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{
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[Process("", DeviceAttributeType.Device)]
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public partial class ProcessControl : IProcess
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{
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#region AutoFac
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private void AutoFacRegister()
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{
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#region AutoFac注册
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GlobalVar.Builder.RegisterInstance(this).As<IProcess>().ExternallyOwned();
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GlobalVar.Builder.RegisterInstance(IConfig).As<IProcessConfig>().ExternallyOwned();
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GlobalVar.Builder.RegisterInstance(DeviceCollection);
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GlobalVar.Builder.RegisterInstance(ProcessMethodCollection);
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//if (isBuild)
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//{
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// GlobalVar.Container = GlobalVar.Builder.Build();
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//}
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#endregion
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}
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#endregion
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#region Event
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public event Action<string, Bitmap, string> OnBitmapOutput;
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//public event Action<string, object> OnObjectOutput;
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public Action<DateTime, Exception> OnExceptionOccured { get; set; }
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public event Action<DeviceState> OnProcessStateChanged;
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public event Action<DateTime, string, string> OnLog;
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public event Action<string> OnAlarmUpdate;
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#endregion
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#region Property & Field
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private IProcessConfig iConfig;
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public IProcessConfig IConfig
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{
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get => iConfig;
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set
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{
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iConfig = value;
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LoggerHelper.LogPath = iConfig.LogPath;
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}
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}
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private DeviceState processState = DeviceState.DSUninit;
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public DeviceState ProcessState
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{
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get => processState;
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set
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{
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if (processState != value)
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{
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processState = value;
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Task.Run(() =>
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{
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OnProcessStateChanged?.Invoke(value);
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});
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}
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}
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}
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public List<IDevice> DeviceCollection { get; set; } = new List<IDevice>();
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public bool IsServiceMode { get; set; }
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#endregion
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#region 构造函数
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public ProcessControl()
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{
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}
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public ProcessControl(string productionCode)
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{
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if (productionCode.ToLower() == "default")
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{
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productionCode = "";
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}
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ProductionCode = productionCode;
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}
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#endregion
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#region Initial
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public void InitialProcess()
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{
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InitialProcess("");
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}
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public void InitialProcess(string configPath)
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{
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//ProcessException.OnExceptionNotice = LogAsync;
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IConfig = LoadStationConfig(configPath);
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#region 个别配置的特别处理
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#endregion
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_warningRemains.CollectionChanged -= WarningRemains_CollectionChanged;
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_warningRemains.CollectionChanged += WarningRemains_CollectionChanged;
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DeviceCollection.Clear();
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InitialDevices();
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InitialProcessMethods();
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AutoFacRegister();
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LogAsync(DateTime.Now, "Process Initialized", "");
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}
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private void InitialDevices()
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{
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IConfig.GetAllDeviceInitialConfigs().ForEach(iConfig =>
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{
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if (string.IsNullOrWhiteSpace(iConfig.DriverType))
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{
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//throw new ProcessException($"{iConfig.Name}未配置驱动类型");
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LogAsync(DateTime.Now, $"{iConfig.Name}未配置驱动类型", "");
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return;
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}
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IDevice device = DeviceFactory.GetDeviceInstanceByTypeName(iConfig.DriverType);
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device.InitialConfig = iConfig;
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RegisterDeviceEvent(device);
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if (!DeviceCollection.Any(u => u.Id == device.Id))
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{
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DeviceCollection.Add(device);
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}
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});
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}
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/// <summary>
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/// 注册设备事件
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/// </summary>
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/// <param name="device"></param>
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protected virtual void RegisterDeviceEvent(IDevice device)
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{
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//if (device is CameraBase)
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//{
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// CameraBase camera = device as CameraBase;
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// camera.OnImageUpdated -= CameraUpdateImage;
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// camera.OnImageUpdated += CameraUpdateImage;
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//}
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if (device is IMonitor)
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{
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IMonitor monitor = device as IMonitor;
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monitor.OnMonitorAlarm -= OnMonitorAlarm;
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monitor.OnMonitorInvoke -= OnMonitorInvoke;
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monitor.OnMonitorAlarm += OnMonitorAlarm;
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monitor.OnMonitorInvoke += OnMonitorInvoke;
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}
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}
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#endregion
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#region Open
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public virtual void Open()
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{
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Open(false);
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}
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[ProcessExceptionAspect]
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public virtual void Open(bool _isServiceMode = false)
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{
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IsServiceMode = _isServiceMode;
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if (ProcessState == DeviceState.DSOpen)
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return;
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OpenDevices(DeviceCollection);
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ProcessState = DeviceState.DSOpen;
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LogAsync(DateTime.Now, "Process Opened", "");
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}
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private void OpenDevices<T>(List<T> devices) where T : IDevice
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{
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devices.ForEach(d =>
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{
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if (d.InitialConfig?.IsEnabled ?? false)
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{
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d.OnLog -= OnDeviceLog;
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d.OnLog += OnDeviceLog;
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d.StateChange(DeviceState.DSInit);
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d.StateChange(DeviceState.DSOpen);
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}
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});
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}
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#endregion
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#region Close
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[ProcessExceptionAspect]
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public virtual void Close()
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{
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if (ProcessState == DeviceState.DSClose)
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return;
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CloseDevice(DeviceCollection);
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ProcessState = DeviceState.DSClose;
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LogAsync(DateTime.Now, "Process Closed", "");
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}
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private void CloseDevice<T>(List<T> devices) where T : IDevice
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{
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devices.ForEach(d =>
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{
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if (d.CurrentState != DeviceState.DSClose)
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{
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d.StateChange(DeviceState.DSClose);
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}
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});
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}
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#endregion
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#region 配置操作和产品代码
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string _configBackupStr = "";
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string _configPath = "";
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private string productionCode = null;
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public string ProductionCode
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{
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get => productionCode;
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set
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{
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if (productionCode != value && value != null)
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{
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productionCode = value;
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string baseDir = SettingHelper.GetConfigFilePath();
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if (string.IsNullOrWhiteSpace(baseDir))
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{
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baseDir = AppDomain.CurrentDomain.BaseDirectory;
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}
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if (!string.IsNullOrWhiteSpace(productionCode))
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{
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_configPath = Path.Combine(baseDir, $"Config_{productionCode}.json");
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}
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else
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{
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_configPath = Path.Combine(baseDir, "Config.json");
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}
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}
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}
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}
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private IProcessConfig LoadStationConfig(string configPath = "")
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{
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IProcessConfig config = null;
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if (string.IsNullOrWhiteSpace(configPath))
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{
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configPath = _configPath;
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}
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if (File.Exists(configPath))
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{
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using (StreamReader reader = new StreamReader(configPath, System.Text.Encoding.UTF8))
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{
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_configBackupStr = reader.ReadToEnd();
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try
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{
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config = JsonConvert.DeserializeObject<IProcessConfig>(_configBackupStr, new JsonSerializerSettings() { TypeNameHandling = TypeNameHandling.All });
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}
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catch (Exception ex)
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{
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LogAsync(DateTime.Now, $"配置反序列化异常", ex.GetExceptionMessage());
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config = null;
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}
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}
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}
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if (config == null)
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{
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var attr = GetType().GetCustomAttribute<ProcessAttribute>();
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if (attr != null)
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{
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config = ProcessFactory.CreateStationConfig(attr.ProcessCode, out string msg);
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if (!string.IsNullOrWhiteSpace(msg))
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{
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throw new ProcessException($"流程配置创建失败。{msg}");
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}
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}
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else
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{
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throw new ProcessException($"未能获取流程代码特性");
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}
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}
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return config;
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}
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public void SaveProcessConfig(IProcessConfig config)
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{
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if (config == null)
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throw new ProcessException("保存的配置信息不能为空");
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string newConfig = JsonConvert.SerializeObject(config, new JsonSerializerSettings() { TypeNameHandling = TypeNameHandling.All });
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using (StreamWriter writer = new StreamWriter(_configPath, false, System.Text.Encoding.UTF8))
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{
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writer.Write(newConfig);
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writer.Flush();
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writer.Close();
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}
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if (_configBackupStr != newConfig)
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{
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SaveBackupConfig();
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}
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}
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private void SaveBackupConfig()
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{
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string backPath = Path.GetDirectoryName(_configPath);
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backPath = Path.Combine(backPath, ProductionCode + "_bk");
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if (!Directory.Exists(backPath))
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{
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Directory.CreateDirectory(backPath);
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}
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backPath = Path.Combine(backPath, $"Config_{ProductionCode}_{DateTime.Now.ToString("yyyyMMddHHmmss")}.json");
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using (StreamWriter writer = new StreamWriter(backPath, false, System.Text.Encoding.UTF8))
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{
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writer.Write(_configBackupStr);
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writer.Flush();
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writer.Close();
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}
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}
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#endregion
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#region MethodInfo解析
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public List<ProcessMethodAttribute> ProcessMethodCollection { get; set; } = new List<ProcessMethodAttribute>();
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/// <summary>
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/// 调用方法的字典集合
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/// Key：MethodCode，Value：MethodInfo
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/// </summary>
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public Dictionary<string, MethodInfo> ProcessMethodDict { get; set; } = new Dictionary<string, MethodInfo>();
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/// <summary>
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/// Halcon算法工具字典，在初始化时统一一次性载入
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/// Key：MethodCode，Value：HalconTool
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/// </summary>
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protected Dictionary<string, HDevEngineTool> _halconToolDict = new Dictionary<string, HDevEngineTool>();
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public virtual void InitialProcessMethods()
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{
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ProcessMethodDict = new Dictionary<string, MethodInfo>();
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var methods = GetType().GetMethods().ToList();
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methods.ForEach(m =>
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{
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var attr = m.GetCustomAttribute<ProcessMethodAttribute>();
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if (attr != null)
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{
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ProcessMethodDict[attr.MethodCode] = m;
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ProcessMethodCollection.Add(attr);
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}
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});
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#region 初始化HalconTool 根据配置的接口类型来配置
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InitialHalconTool();
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#endregion
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}
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#endregion
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#region Halcon算子设置
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protected virtual void InitialHalconTool()
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{
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foreach (HDevEngineTool tool in _halconToolDict.Values)
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{
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tool?.Dispose();
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}
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_halconToolDict = new Dictionary<string, HDevEngineTool>();
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IConfig.GetAllMonitorSet().ForEach(monitorSet =>
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{
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if (monitorSet.OpConfig is IHalconToolPath toolPath)
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{
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toolPath.GetHalconToolPathList().ForEach(path =>
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{
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LoadHalconTool(path, monitorSet.Id);
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});
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}
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});
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}
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protected void LoadHalconTool(string algorithemPath, string prefix)
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{
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if (!string.IsNullOrWhiteSpace(algorithemPath))
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{
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string directoryPath = Path.GetDirectoryName(algorithemPath);
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string fileName = Path.GetFileNameWithoutExtension(algorithemPath);
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HDevEngineTool tool = new HDevEngineTool(directoryPath);
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tool.LoadProcedure(fileName);
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//使用“|”作为间隔符
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_halconToolDict[prefix + "|" + algorithemPath] = tool;
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}
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}
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/// <summary>
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/// 获取预先载入的Halcon算法
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/// </summary>
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/// <param name="config">操作配置，用来确认监听来源和算法路径</param>
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/// <param name="algorithemPath">算法路径，默认是配置中的第一个算法路径</param>
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/// <returns>Halcon算法</returns>
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protected HDevEngineTool GetHalconTool(IOperationConfig config, string algorithemPath = "")
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{
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if (string.IsNullOrWhiteSpace(algorithemPath))
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{
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algorithemPath = (config as IHalconToolPath)?.GetHalconToolPathList()[0];
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}
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string key = config.MonitorSetId + "|" + algorithemPath;
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if (_halconToolDict.ContainsKey(key))
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{
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return _halconToolDict[key];
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}
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else
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{
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throw new ProcessException($"未能获取路径：{algorithemPath} 的算法");
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}
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}
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/// <summary>
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/// 重置或者重新载入配置中的Halcon算法
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/// </summary>
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/// <param name="config"></param>
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/// <param name="algorithemPath"></param>
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internal void ResetHalconTool(IOperationConfig config)
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{
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string algorithemPath = (config as IHalconToolPath)?.GetHalconToolPathList()[0];
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string key = config.MonitorSetId + "|" + algorithemPath;
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if (_halconToolDict.ContainsKey(key))
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{
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_halconToolDict[key].Dispose();
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}
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string directoryPath = Path.GetDirectoryName(algorithemPath);
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string fileName = Path.GetFileNameWithoutExtension(algorithemPath);
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HDevEngineTool tool = new HDevEngineTool(directoryPath);
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tool.LoadProcedure(fileName);
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_halconToolDict[key] = tool;
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}
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#endregion
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#region IMonitor监听
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protected virtual void OnMonitorInvoke(DateTime dt, string deviceId, IDevice sourceDevice, IMonitorSet monitorSet)
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{
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string methodCode = monitorSet.MethodCode;
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if (!AuthorityCheck.IsAuthorityOK)
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{
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LogAsync(DateTime.Now, "权限检测失败", $"权限检测失败，方法{methodCode}无法执行，请联系相关人员");
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monitorSet.Response = new ProcessResponse((int)ReturnValue.UNAUTHORIZATION);
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return;
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}
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IOperationConfig config = monitorSet.OpConfig;
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object res = null;
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int reTryTimes = config.ReTryTimes;
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IDevice device = DeviceCollection.FirstOrDefault(u => u.Id == deviceId);
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LogAsync(DateTime.Now, $"{device.Name}调用{methodCode}开始", "");
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Stopwatch sw = new Stopwatch();
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sw.Start();
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do
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{
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try
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{
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//有IOperationConfig参数的调用
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res = ProcessMethodDict[methodCode].Invoke(this, new object[] { config, device, sourceDevice });
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reTryTimes = -1;
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}
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catch (Exception invokeEx) //流程动作异常失败
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{
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Exception ex = invokeEx.InnerException ?? invokeEx;
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reTryTimes--;
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if (reTryTimes <= 0) //如果没有重试次数了就通知PLC
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{
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if (config == null || config.ExceptionValue == 0)
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{
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if (!(ex is ProcessException))
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{
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//如果是算法异常，返回NG值；否则返回异常值
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if (ex is HDevEngineException)
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{
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res = new ProcessResponse((int)ReturnValue.NGVALUE);
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}
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else
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{
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res = new ProcessResponse((int)ReturnValue.EXCEPTIONVALUE);
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}
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var newEx = new ProcessException("函数" + methodCode + "执行异常", ex, ExceptionLevel.Warning);
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}
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else
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{
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if ((ex as ProcessException).InnerException != null)
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{
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res = new ProcessResponse((int)ReturnValue.EXCEPTIONVALUE);
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}
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else
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{
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res = new ProcessResponse((int)ReturnValue.NGVALUE);
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}
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}
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}
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else
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{
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res = new ProcessResponse(config.ExceptionValue);
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}
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LogAsync(DateTime.Now, methodCode + "异常信息", ex.GetExceptionMessage());
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}
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}
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if (reTryTimes > 0)
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{
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LogAsync(DateTime.Now, methodCode + " reTryTimes", reTryTimes.ToString());
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}
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} while (reTryTimes > 0);
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#region 设置返回值
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monitorSet.Response = res as ProcessResponse;
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//测试模式下始终反馈OK信号
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if (IConfig.IsDemoMode && monitorSet.Response.ResultValue <= 0)
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{
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monitorSet.Response.ResultValue = (int)ReturnValue.OKVALUE;
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}
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#endregion
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sw.Stop();
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LogAsync(DateTime.Now, $"{device.Name}调用{methodCode}完成，耗时{sw.ElapsedMilliseconds}ms", "");
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TimeRecordCSV(DateTime.Now, device.Name, $"{methodCode}调用完成", (int)sw.ElapsedMilliseconds);
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}
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#endregion
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#region 图像处理
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protected HImage CollectHImage(CameraBase camera, IOperationConfig opConfig, out string imgSetId, [CallerMemberName]string methodCode = "")
|
{
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ImageSet set = null;
|
|
if (IConfig.IsImageOffline)
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{
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using (OfflineImageFrm oiF = new OfflineImageFrm())
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{
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if (oiF.ShowDialog() == System.Windows.Forms.DialogResult.OK)
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{
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set = new ImageSet
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{
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HImage = oiF.HImg,
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ImageSaveOption = (opConfig as CameraOprerationConfigBase).ImageSaveOption
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};
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camera.NewImageSet(set);
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camera.SaveOriginImage(oiF.Image, oiF.Image, set.Id);
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}
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else
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{
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throw new ProcessException("未能获取离线图片！");
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}
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}
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}
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else
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{
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Stopwatch sw = new Stopwatch();
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sw.Start();
|
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var cameraConifg = opConfig as CameraOprerationConfigBase;
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if (cameraConifg.DelayBefore > 0)
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{
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Thread.Sleep(cameraConifg.DelayBefore);
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}
|
|
camera.UploadOperationConfig(opConfig);
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set = camera.Snapshot(opConfig);
|
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if (cameraConifg.DelayAfter > 0)
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{
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Thread.Sleep(cameraConifg.DelayAfter);
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}
|
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sw.Stop();
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LogAsync(DateTime.Now, $"{methodCode}采图耗时:{sw.ElapsedMilliseconds}ms", "");
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TimeRecordCSV(DateTime.Now, camera.Name, methodCode + "采图", (int)sw.ElapsedMilliseconds);
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}
|
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imgSetId = set.Id;
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return set.HImage;
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}
|
|
protected async void CameraUpdateImage(CameraBase camera, Bitmap image, string setId)
|
{
|
await Task.Run(() =>
|
{
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OnBitmapOutput?.Invoke(camera.InitialConfig.Id, image, setId);
|
});
|
}
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#endregion
|
|
#region 报警和DownTime
|
ObservableCollection<IWarningSet> _warningRemains = new ObservableCollection<IWarningSet>();
|
|
protected virtual void OnMonitorAlarm(DateTime dt, IDevice device, IWarningSet warning)
|
{
|
if (warning.CurrentStatus)
|
{
|
if (!_warningRemains.Any(u => u.WarningCode == warning.WarningCode))
|
{
|
_warningRemains.Add(warning);
|
}
|
}
|
else
|
{
|
var ws = _warningRemains.FirstOrDefault(u => u.WarningCode == warning.WarningCode);
|
if (ws != null)
|
{
|
_warningRemains.Remove(ws);
|
}
|
}
|
}
|
|
private void WarningRemains_CollectionChanged(object sender, NotifyCollectionChangedEventArgs e)
|
{
|
string alarmMsg = "";
|
if (_warningRemains.Count > 0)
|
{
|
alarmMsg = string.Join("; ", _warningRemains.Select(u => $"{u.TriggerTime.ToString("HH:mm:ss")} {u.Source} 报警：{u.WarningDescription}"));
|
}
|
|
OnAlarmUpdate?.BeginInvoke(alarmMsg, null, null);
|
}
|
#endregion
|
|
#region ILogger
|
public LoggerHelper LoggerHelper { get; set; } = new LoggerHelper();
|
public virtual void LogAsync(DateTime dt, string prefix, string msg)
|
{
|
OnLog?.BeginInvoke(dt, prefix, msg, null, null);
|
if (IConfig.IsLogEnabled)
|
{
|
LoggerHelper.LogAsync(dt, prefix, msg);
|
}
|
}
|
|
protected void OnDeviceLog(DateTime dt, string prefix, string msg)
|
{
|
OnLog?.BeginInvoke(dt, prefix, msg, null, null);
|
}
|
|
static readonly object _lockTimeCSV = new object();
|
private async void TimeRecordCSV(DateTime dt, string deviceName, string prefix, int ms)
|
{
|
await Task.Run(() =>
|
{
|
lock (_lockTimeCSV)
|
{
|
string filePath = Path.Combine(IConfig.LogPath, $"TimeRecords_{DateTime.Now.ToString("yyyyMMdd")}.csv");
|
bool isFileExisted = File.Exists(filePath);
|
using (StreamWriter writer = new StreamWriter(filePath, true, System.Text.Encoding.UTF8))
|
{
|
if (!isFileExisted)
|
{
|
writer.WriteLine("Time,Device,Prefix,Consumed");
|
}
|
writer.WriteLine($"{dt.ToString("HH:mm:ss.fff")},{deviceName},{prefix},{ms}");
|
writer.Flush();
|
writer.Close();
|
}
|
}
|
});
|
}
|
#endregion
|
|
#region 临时数据保存和读取
|
protected static Dictionary<string, object> _tempDataLock = new Dictionary<string, object>();
|
protected string _tempFileDirectory = Path.Combine(AppDomain.CurrentDomain.BaseDirectory, "TempData");
|
|
protected virtual T ReadTempDataFromHistory<T>(T t, string propertyName) where T : class
|
{
|
if (!_tempDataLock.ContainsKey(propertyName))
|
{
|
_tempDataLock[propertyName] = new object();
|
}
|
|
if (t != null)
|
{
|
return t;
|
}
|
else
|
{
|
if (!Directory.Exists(_tempFileDirectory))
|
{
|
Directory.CreateDirectory(_tempFileDirectory);
|
}
|
|
string filePath = Path.Combine(_tempFileDirectory, propertyName);
|
|
if (!File.Exists(filePath))
|
{
|
return null;
|
}
|
|
lock (_tempDataLock[propertyName])
|
{
|
using (StreamReader reader = new StreamReader(filePath, System.Text.Encoding.UTF8))
|
{
|
string content = reader.ReadToEnd();
|
var result = JsonConvert.DeserializeObject<T>(content);
|
return result;
|
}
|
}
|
}
|
}
|
|
protected virtual void SaveTempData<T>(T t, string propertyName, string defaultStr = "")
|
{
|
//await Task.Run(() =>
|
{
|
if (!_tempDataLock.ContainsKey(propertyName))
|
{
|
_tempDataLock[propertyName] = new object();
|
}
|
|
lock (_tempDataLock[propertyName])
|
{
|
try
|
{
|
if (!Directory.Exists(_tempFileDirectory))
|
{
|
Directory.CreateDirectory(_tempFileDirectory);
|
}
|
|
string serialStr = JsonConvert.SerializeObject(t);
|
|
if (!string.IsNullOrWhiteSpace(defaultStr))
|
{
|
if (t == null)
|
{
|
serialStr = defaultStr;
|
}
|
}
|
else
|
{
|
if (t == null)
|
return;
|
}
|
|
string filePath = Path.Combine(_tempFileDirectory, propertyName);
|
|
using (StreamWriter writer = new StreamWriter(filePath, false, System.Text.Encoding.UTF8))
|
{
|
writer.Write(serialStr);
|
writer.Flush();
|
writer.Close();
|
}
|
}
|
catch (Exception)
|
{
|
}
|
}
|
}
|
//);
|
}
|
#endregion
|
|
#region 结果上传
|
public Action<DateTime, int> OnUpdateResult { get; set; }
|
public Action<float> OnUpdateCT { get; set; }
|
#endregion
|
}
|
|
public enum ReturnValue
|
{
|
OKVALUE = 1,
|
NGVALUE = -1,
|
EXCEPTIONVALUE = -2,
|
UNAUTHORIZATION = -10,
|
}
|
}
|
