using Bro.Common.Base;
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using Bro.Common.Helper;
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using Bro.Common.Interface;
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using Bro.Common.Model;
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using Bro.M141.Process;
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using HalconDotNet;
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using System.Text.RegularExpressions;
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using static Org.BouncyCastle.Math.EC.ECCurve;
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namespace Bro.M141_AOI3.Process
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{
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[Process("AOI3", EnumHelper.DeviceAttributeType.Device)]
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public class AOI3Process : M141Process
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{
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#region constructor
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public AOI3Process() : base() { }
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public AOI3Process(string productCode) : base(productCode) { }
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#endregion
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AOI3Config AOI3Config => Config as AOI3Config;
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#region position1
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[ProcessMethod("", "PositionCheck_P1", "工位1检测", InvokeType.TestInvoke)]
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public ResponseMessage PositionCheck_P1(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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ResponseMessage msg = RunImageCheck1(config);
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msg.IsReply = false;
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if (msg.Result != 1)
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{
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msg.IsReply = true;
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msg.DataStr = "1#,C,NG,NG,NOREAD,NOREAD";
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}
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return msg;
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}
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#endregion
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#region position2
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bool _isLastCheckFlag = false;
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[ProcessMethod("", "SycnPointsData_P2", "同步工位2检测点位", InvokeType.TestInvoke)]
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public ResponseMessage SycnPointsData_P2(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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//_isLastCheckFlag = true;
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ResponseMessage msg = new ResponseMessage();
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var allPoints = AOI3Config.CheckPoints_P2.Where(u => u.IsEnabled);
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string pointDataStr = string.Join(",", allPoints.Select(u => $"{u.PointPosition.Y.ToString("f3")}"));
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pointDataStr = $"{config.TriggerStr.Split(',')[0]},Points,{allPoints.Count()},{pointDataStr}";
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msg.DataStr = pointDataStr;
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msg.IsReply = true;
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var triggerDatas = config.TriggerStr.Split(new char[] { ',' }, StringSplitOptions.RemoveEmptyEntries);
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if (triggerDatas.Length < 2)
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{
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throw new ProcessException($"触发文本{config.TriggerStr}解析失败，数据长度小于2");
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}
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string positionValue = triggerDatas[0];
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int checkIndex = -1;
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if (!int.TryParse(triggerDatas[1], out checkIndex))
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{
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throw new ProcessException($"触发文本{config.TriggerStr}解析失败，未能获取检测序号");
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}
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var positionSet = M141Config.WorkPositionCollection.Where(u => u.IsEnabled).FirstOrDefault(u => u.TriggerValue == positionValue);
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if (positionSet == null)
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{
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throw new ProcessException($"触发文本{config.TriggerStr}未能获取{positionValue}对应的可用工位信息");
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}
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var measureBinds = M141Config.MeasureBindCollection.Where(u => u.WorkPosition == positionSet.PositionName && u.CheckIndex == checkIndex).ToList();
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if (measureBinds.Count == 0)
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{
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throw new ProcessException($"未能获取工位{positionSet.PositionName}的第{checkIndex}检测配置信息");
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}
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////检测前清理图片缓存
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//measureBinds.Select(u => u.CameraId).Distinct().ToList().ForEach(u =>
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//{
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// var camera = DeviceCollection.FirstOrDefault(c => c.Id == u) as CameraBase;
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// camera.ReleaseImageWaitHandle();
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// camera.ClearImageBufferQueue();
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// LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{camera.Name}相机工位2检测前清理缓存");
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//});
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return msg;
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}
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[ProcessMethod("", "PositionCheck_P2", "工位2检测", InvokeType.TestInvoke)]
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public ResponseMessage PositionCheck_P2(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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ResponseMessage msg = new ResponseMessage();
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msg.Result = 1;
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msg.IsReply = false;
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List<MeasureBind> measureBinds = new List<MeasureBind>();
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string inputSequence = "";
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try
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{
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RunImageCheckPreTreat(config, out measureBinds, out inputSequence);
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}
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catch (Exception ex)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"检测预处理异常，{ex.GetExceptionMessage()}");
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msg.Result = -1;
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msg.Message = ex.Message;
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msg.IsReply = true;
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msg.DataStr = $"2#,C,NG,NG,NOREAD,NOREAD";
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return msg;
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}
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int measureNums = measureBinds.Count;
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_isLastCheckFlag = false;
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measureBinds.GroupBy(u => u.CameraId).AsParallel().ForAll(c =>
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{
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var camera = DeviceCollection.FirstOrDefault(u => u.Id == c.Key) as CameraBase;
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foreach (var i in c.ToList().OrderBy(u => u.ImageIndex).ToList())
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{
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var products = i.ProductIndices.Select(pi =>
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{
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return FindProductBySequence($"{inputSequence}_{pi}", true);
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}).ToList();
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IImageSet imgSet = null;
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try
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{
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imgSet = CollectHImage(camera, i.SnapshotOpConfig);
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}
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catch (Exception ex)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"工位2{camera.Name}取像{i.ImageIndex}异常，{ex.GetExceptionMessage()}");
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}
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if (_isLastCheckFlag)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"当前流程已过期，获取图片不执行检测");
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//Interlocked.Decrement(ref measureNums);
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measureNums = 0;
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break;
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}
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else
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{
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RunImageCheckAsync(products, config.TriggerStr, config.TriggerSource, imgSet, i).ContinueWith(t =>
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{
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Interlocked.Decrement(ref measureNums);
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});
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}
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}
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});
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while (measureNums > 0 && !_isLastCheckFlag)
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{
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Thread.Sleep(50);
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}
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if (_isLastCheckFlag)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"当前流程已过期，退出检测，不执行反馈");
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msg.IsReply = false;
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return msg;
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}
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//检测完成后清理图片缓存
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measureBinds.Select(u => u.CameraId).Distinct().ToList().ForEach(u =>
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{
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var camera = DeviceCollection.FirstOrDefault(c => c.Id == u) as CameraBase;
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camera.ClearImageBufferQueue();
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{camera.Name}相机工位2检测后清理缓存");
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});
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string positionName = measureBinds[0].WorkPosition;
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var pList = CheckPositionDoneAsync(positionName, inputSequence, config, new List<string>()).GetAwaiter().GetResult();
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//string replyData = $"2#,C";
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//pList.ForEach(p =>
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//{
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// var isOK = p.GetPositionResult(AOI3Config.StationCode, positionName, out _);
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// replyData += $",{(isOK ? "OK" : "NG")}";
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//});
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//replyData += $",{string.Join(",", pList.Select(u => u.SN))},{string.Join(",", pList.Select(u => u.IsPreStationOK ? "OK" : "NG"))}";
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//ReplyTcpData(positionName, config.TriggerSource, replyData);
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return msg;
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}
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[ProcessMethod("ImageCheck", "GetProductBarcode_P2", "工位2获取产品条码", InvokeType.TestInvoke)]
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public ResponseMessage GetProductBarcode_P2(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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ResponseMessage msg = new ResponseMessage();
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if (config is IImageCheckOperationConfig opConfig)
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{
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var results = opConfig.Products.Select(u =>
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{
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DetectResult result = new DetectResult();
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result.PID = u.PID;
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result.Specs = GetSpecListFromConfigSelection(opConfig.SpecCollection);
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return result;
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}).ToList();
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msg.DataObj = results;
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var tool = GetHalconTool(null, "", opConfig.AlgorithemPath);
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var ret = tool.RunProcedure(null, new Dictionary<string, HalconDotNet.HObject>() { { "INPUT_Image", opConfig.ImageSet.HImage } }, new List<string>() { "OUTPUT_Flag", "OUTPUT_Results", "OUTPUT_Barcode" });
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if (!ret.Item1 || ret.Item2["OUTPUT_Flag"].I != 1)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"工位2条码检测工具运行失败，{ret.Item4}");
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msg.Result = -1;
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return msg;
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}
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FillSpecResults(results[0].PID, results[0].Specs, ret.Item2["OUTPUT_Results"].HTupleToDouble(), opConfig.Products[0].SEQUENCE);
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var barcodeSpec = results[0].Specs.FirstOrDefault(u => u.Code == AOI3Config.BarcodeSpecCode);
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string barcode = ret.Item2["OUTPUT_Barcode"].S;
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opConfig.Products[0].SN = barcode;
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opConfig.Products[0].Details.ForEach(u => u.SN = barcode);
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"产品{opConfig.Products[0].PID}条码获取为{barcode}");
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UpdateProductSNIntoDB(opConfig.Products[0].PID, barcode);
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if (!string.IsNullOrWhiteSpace(AOI3Config.BarcodeRegex))
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{
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bool isOK = Regex.IsMatch(barcode, AOI3Config.BarcodeRegex);
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if (!isOK)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Warning, $"产品{opConfig.Products[0].PID}条码{barcode}未能通过验证，判定条码NG");
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if (barcodeSpec == null)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"未能获取产品条码标准，请检查流程配置中是否选择条码标准或条码检测操作中是否添加条码标准");
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results[0].Specs.ForEach(u => u.ActualValue = -999);
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}
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else
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{
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barcodeSpec.ActualValue = -999;
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}
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}
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}
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//if (AOI3Config.IsEnabelMESUpload)
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//{
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// if (barcodeSpec == null || barcodeSpec.MeasureResult != true)
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// {
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// opConfig.Products[0].IsPreStationOK = false;
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// LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"产品{opConfig.Products[0].PID}条码获取失败，默认前站检测NG");
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// }
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// else
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// {
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// var res = CheckProductSNByMES(new OperationConfigBase() { TriggerStr = barcode }, null, null);
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// opConfig.Products[0].IsPreStationOK = res.Result == 1;
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// }
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//}
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//else
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//{
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// opConfig.Products[0].IsPreStationOK = true;
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//}
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}
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return msg;
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}
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#endregion
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#region position3
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[ProcessMethod("", "PositionCheck_P3", "工位3检测", InvokeType.TestInvoke)]
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public ResponseMessage PositionCheck_P3(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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ResponseMessage msg = RunImageCheck(config);
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msg.IsReply = false;
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if (msg.Result != 1)
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{
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msg.IsReply = true;
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msg.DataStr = "3#,C,NG,NG,NOREAD,NOREAD";
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}
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return msg;
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}
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object locko3 = new object();
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[ProcessMethod("ImageCheck", "CheckPosition_P3", "工位3检测产品位置度", InvokeType.TestInvoke)]
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public ResponseMessage CheckPosition_P3(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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ResponseMessage msg = new ResponseMessage();
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if (config is IImageCheckOperationConfig opConfig)
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{
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var preSpecs = GetSpecListFromConfigSelection(opConfig.SpecCollection);
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var measureItemSpecs = GenerateSpecByMeasureItems(AOI3Config.MeasureItemBinds);
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var results = opConfig.Products.Select(u =>
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{
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DetectResult result = new DetectResult();
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result.PID = u.PID;
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result.Specs = preSpecs.Concat(measureItemSpecs).ToList();
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return result;
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}).ToList();
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msg.DataObj = results;
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#region 计算位置度的点位
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List<double> standardPoints = new List<double>();
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AOI3Config.MeasurePointCollection.ForEach(p =>
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{
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standardPoints.Add(p.X);
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standardPoints.Add(p.Y);
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});
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#endregion
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#region 计算位置度点位的方向
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List<string> standardPointsDirection = new List<string>();
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AOI3Config.MeasurePointCollection.ForEach(p =>
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{
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if (p.ContourEdge == ContourEdge.X)
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{
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standardPointsDirection.Add("X");
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}
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else
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{
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standardPointsDirection.Add("Y");
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}
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});
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#endregion
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List<ContourPoint> contourPoints = AOI3Config.MeasurePointCollection.Select(u => u.Copy()).ToList();
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var tool = GetHalconTool(null, "", opConfig.AlgorithemPath);
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//var ret = tool.RunProcedure(new Dictionary<string, HalconDotNet.HTuple>() { { "INPUT_StandardPoints", standardPoints.ToArray() }, { "INPUT_StandardPointsDirection", standardPointsDirection.ToArray() } }, new Dictionary<string, HalconDotNet.HObject>() { { "INPUT_Image", opConfig.ImageSet.HImage } }, new List<string>() { "OUTPUT_Results", "OUTPUT_Distances", "OUTPUT_Flag", "OUTPUT_Points" }, null);
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Tuple<bool, Dictionary<string, HTuple>, Dictionary<string, HObject>, string, int> ret = null;
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lock (locko3)
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{
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ret = tool.RunProcedure(new Dictionary<string, HalconDotNet.HTuple>() { { "INPUT_StandardPoints", standardPoints.ToArray() }, { "INPUT_StandardPointsDirection", standardPointsDirection.ToArray() } }, new Dictionary<string, HalconDotNet.HObject>() { { "INPUT_Image", opConfig.ImageSet.HImage } }, new List<string>() { "OUTPUT_Results", "OUTPUT_Distances", "OUTPUT_Flag", "OUTPUT_Points" }, null);
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}
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if (!ret.Item1 || ret.Item2["OUTPUT_Flag"].I != 1)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"脚本{opConfig.AlgorithemPath}运行异常，{ret.Item4}");
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}
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else
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{
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var pResult = results[0];
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var p = opConfig.Products[0];
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//根据当前产品索引，获取对应产品的补偿值配置
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var pResultOffsets = AOI3Config.Product_PointsOffsetList.FirstOrDefault(pp => pp.ProductIndex.ToString() == p.SEQUENCE.Split("_")[p.SEQUENCE.Split("_").Count() - 1]);
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var specDatas = ret.Item2["OUTPUT_Results"].HTupleToDouble();
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var positionDatas = ret.Item2["OUTPUT_Distances"].HTupleToDouble();
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var points = ret.Item2["OUTPUT_Points"].HTupleToDouble();
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"计算位置度，输入点位：{string.Join(",", standardPoints.Select(u => u.ToString("f3")))}；输出原始检测数据：{string.Join(",", string.Join(",", specDatas.Select(u => u.ToString("f3"))))}；输出原始点位数据：{string.Join(",", positionDatas.Select(u => u.ToString("f3")))}");
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"工位3位置度检测原始输出数据，Spec：{string.Join(",", specDatas.Select(u => u.ToString("f3")))}；测量项：{string.Join(",", positionDatas.Select(u => u.ToString("f3")))}；点位数据：{string.Join(",", points.Select(u => u.ToString("f3")))}");
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List<Pointdata> Pointdatas = new List<Pointdata>();
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if (positionDatas.Count != AOI3Config.MeasurePointCollection.Count)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"位置度点位数据数量{positionDatas.Count}，和预置点位数量{AOI3Config.MeasurePointCollection.Count}不一致");
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}
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else
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{
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for (int i = 0; i < contourPoints.Count; i++)
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{
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//初始化补偿值，并根据当前处理的点位名称、及补偿开关，获取补偿值进行相关计算
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double offsetX = 0.0, offsetY = 0.0;
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if (pResultOffsets != null)
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{
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var checkPointsOffset = pResultOffsets.CheckPointsOffsetList.FirstOrDefault(c => c.ReadyToOffsetMeasurePointName == contourPoints[i].Name);
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if (checkPointsOffset != null && checkPointsOffset.IsOffsetCalculate == true)
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{
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offsetX = checkPointsOffset.OffsetX;
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offsetY = checkPointsOffset.OffsetY;
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}
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}
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if (points.Count > (i * 2 + 1))
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{
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contourPoints[i].ActualX = points[i * 2] + offsetX;
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contourPoints[i].ActualY = points[i * 2 + 1] + offsetY;
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}
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else
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{
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contourPoints[i].ActualX = -999;
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contourPoints[i].ActualY = -999;
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}
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if (contourPoints[i].ContourEdge == ContourEdge.X)
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{
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contourPoints[i].Error = Math.Abs(positionDatas[i]) + offsetY;
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}
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else
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{
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contourPoints[i].Error = Math.Abs(positionDatas[i]) + offsetX;
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}
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Pointdatas.Add(new Pointdata
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{
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Code = contourPoints[i].Name,
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ValueX = contourPoints[i].ActualX,
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ValueY = contourPoints[i].ActualY,
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});
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}
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var tempDatas = p.SEQUENCE.Split(new char[] { '_' }, StringSplitOptions.RemoveEmptyEntries).ToList();
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string positionNum = tempDatas[tempDatas.Count - 1];
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PositionPointDataRecord(contourPoints, pResult.PID, preSpecs, specDatas, positionNum);
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}
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if (M141Pointlist.Count > 500)
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{
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M141Pointlist.Add(Pointdatas);
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M141Pointlist.RemoveAt(0);
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}
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else
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{
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M141Pointlist.Add(Pointdatas);
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}
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lock (o_numrefresh)
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{
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if (numrefresh > 10)
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{
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PointRefreshUI();
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numrefresh = 0;
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}
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else
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{
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numrefresh++;
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}
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}
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FillSpecResults(opConfig.Products[0].PID, preSpecs, specDatas, opConfig.Products[0].SEQUENCE);
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measureItemSpecs.ForEach(m =>
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{
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var measureItem = AOI3Config.MeasureItemBinds.FirstOrDefault(u => u.SpecCode == m.Code || u.FAIName == m.Code);
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if (measureItem != null)
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{
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var point = contourPoints.FirstOrDefault(u => u.Name == measureItem.MeasurePointNameCollection[0].MeasurePointName);
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m.ActualValue = point.Error;
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"产品{pResult.PID}位置度检测项{m.Code}赋值{m.GetMeasureValueStr()}，结果{m.GetMeasureResultStr()}");
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}
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});
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}
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}
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return msg;
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}
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object o_numrefresh = new object();
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int numrefresh = 0;
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string _contourPointDataHead = "";
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private async void PositionPointDataRecord(List<ContourPoint> points, string pid, List<ISpec> specs, List<double> doubles, string positionNum)
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{
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await Task.Run(() =>
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{
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if (string.IsNullOrWhiteSpace(_contourPointDataHead))
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{
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_contourPointDataHead = "Time,PID,Position,";
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specs.OrderBy(u => u.Code).ToList().ForEach(u =>
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{
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_contourPointDataHead += $"{u.Code},";
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});
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points.OrderBy(u => u.Name).ToList().ForEach(u =>
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{
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_contourPointDataHead += $"{u.Name}_X,{u.Name}_Y,{u.Name}_ActualX,{u.Name}_ActualY,{u.Name}距离,";
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});
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}
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DateTime dt = DateTime.Now;
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string data = $"{dt.ToString("HH:mm:ss.fff")}T,{pid},{positionNum},";
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doubles.ForEach(u =>
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{
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data += $"{u.ToString()},";
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});
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points.OrderBy(u => u.Name).ToList().ForEach(u =>
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{
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data += $"{u.X.ToString("f3")},{u.Y.ToString("f3")},{u.ActualX.ToString("f3")},{u.ActualY.ToString("f3")},{u.Error.ToString("f3")},";
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});
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CSVRecordAsync($"PositionPointRecord_{dt.ToString("yyyyMMdd")}.csv", data, _contourPointDataHead);
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});
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}
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#endregion
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|
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[ProcessMethod("", "PositionCheck_P4", "工位4检测", InvokeType.TestInvoke)]
|
public ResponseMessage PositionCheck_P4(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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ResponseMessage msg = RunImageCheck(config);
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msg.IsReply = false;
|
|
if (msg.Result != 1)
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{
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msg.IsReply = true;
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msg.DataStr = "4#,C,NG,NG,NOREAD,NOREAD";
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}
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return msg;
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}
|
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[ProcessMethod("ImageCheck", "CheckPosition_P4", "工位4检测产品位置度", InvokeType.TestInvoke)]
|
public ResponseMessage CheckPosition_P4(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
|
{
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ResponseMessage msg = new ResponseMessage();
|
|
if (config is IImageCheckOperationConfig opConfig)
|
{
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var preSpecs = GetSpecListFromConfigSelection(opConfig.SpecCollection);
|
var measureItemSpecs = GenerateSpecByMeasureItems(AOI3Config.MeasureItemBinds);
|
|
var results = opConfig.Products.Select(u =>
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{
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DetectResult result = new DetectResult();
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result.PID = u.PID;
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result.Specs = preSpecs.Concat(measureItemSpecs).ToList();
|
return result;
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}).ToList();
|
|
msg.DataObj = results;
|
|
#region 计算位置度的点位
|
List<double> standardPoints = new List<double>();
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AOI3Config.MeasurePointCollection.ForEach(p =>
|
{
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standardPoints.Add(p.X);
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standardPoints.Add(p.Y);
|
});
|
#endregion
|
|
#region 计算位置度点位的方向
|
List<string> standardPointsDirection = new List<string>();
|
AOI3Config.MeasurePointCollection.ForEach(p =>
|
{
|
if (p.ContourEdge == ContourEdge.X)
|
{
|
standardPointsDirection.Add("X");
|
}
|
else
|
{
|
standardPointsDirection.Add("Y");
|
}
|
});
|
#endregion
|
|
List<ContourPoint> contourPoints = AOI3Config.MeasurePointCollection.Select(u => u.Copy()).ToList();
|
|
var tool = GetHalconTool(null, "", opConfig.AlgorithemPath);
|
Tuple<bool, Dictionary<string, HTuple>, Dictionary<string, HObject>, string, int> ret = null;
|
lock (locko3)
|
{
|
ret = tool.RunProcedure(new Dictionary<string, HalconDotNet.HTuple>() { { "INPUT_StandardPoints", standardPoints.ToArray() }, { "INPUT_StandardPointsDirection", standardPointsDirection.ToArray() } }, new Dictionary<string, HalconDotNet.HObject>() { { "INPUT_Image", opConfig.ImageSet.HImage } }, new List<string>() { "OUTPUT_Results", "OUTPUT_Distances", "OUTPUT_Flag", "OUTPUT_Points" }, null);
|
}
|
if (!ret.Item1 || ret.Item2["OUTPUT_Flag"].I != 1)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"脚本{opConfig.AlgorithemPath}运行异常，{ret.Item4}");
|
}
|
else
|
{
|
var pResult = results[0];
|
var p = opConfig.Products[0];
|
//根据当前产品索引，获取对应产品的补偿值配置
|
var pResultOffsets = AOI3Config.Product_PointsOffsetList.FirstOrDefault(pp => pp.ProductIndex.ToString() == p.SEQUENCE.Split("_")[p.SEQUENCE.Split("_").Count() - 1]);
|
var specDatas = ret.Item2["OUTPUT_Results"].HTupleToDouble();
|
var positionDatas = ret.Item2["OUTPUT_Distances"].HTupleToDouble();
|
var points = ret.Item2["OUTPUT_Points"].HTupleToDouble();
|
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"计算位置度，输入点位：{string.Join(",", standardPoints.Select(u => u.ToString("f3")))}；输出原始检测数据：{string.Join(",", string.Join(",", specDatas.Select(u => u.ToString("f3"))))}；输出原始点位数据：{string.Join(",", positionDatas.Select(u => u.ToString("f3")))}");
|
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"工位4位置度检测原始输出数据，Spec：{string.Join(",", specDatas.Select(u => u.ToString("f3")))}；测量项：{string.Join(",", positionDatas.Select(u => u.ToString("f3")))}；点位数据：{string.Join(",", points.Select(u => u.ToString("f3")))}");
|
|
if (positionDatas.Count != AOI3Config.MeasurePointCollection.Count)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"位置度点位数据数量{positionDatas.Count}，和预置点位数量{AOI3Config.MeasurePointCollection.Count}不一致");
|
}
|
else
|
{
|
for (int i = 0; i < contourPoints.Count; i++)
|
{
|
//初始化补偿值，并根据当前处理的点位名称、及补偿开关，获取补偿值进行相关计算
|
double offsetX = 0.0, offsetY = 0.0;
|
if (pResultOffsets != null)
|
{
|
var checkPointsOffset = pResultOffsets.CheckPointsOffsetList.FirstOrDefault(c => c.ReadyToOffsetMeasurePointName == contourPoints[i].Name);
|
if (checkPointsOffset != null && checkPointsOffset.IsOffsetCalculate == true)
|
{
|
offsetX = checkPointsOffset.OffsetX;
|
offsetY = checkPointsOffset.OffsetY;
|
}
|
}
|
|
if (points.Count > (i * 2 + 1))
|
{
|
contourPoints[i].ActualX = points[i * 2] + offsetX;
|
contourPoints[i].ActualY = points[i * 2 + 1] + offsetY;
|
}
|
else
|
{
|
contourPoints[i].ActualX = -999;
|
contourPoints[i].ActualY = -999;
|
}
|
|
//根据项目测量需求，需要计算标准点在产品上的实际点位，和基准的距离。通过脚本计算输出，故需要在上位进行基准的判断，并进行对应补偿
|
//if (contourPoints[i].ContourEdge == ContourEdge.X)
|
//{
|
// contourPoints[i].Error = Math.Abs(positionDatas[i] + offsetY);
|
//}
|
//else
|
//{
|
// contourPoints[i].Error = Math.Abs(positionDatas[i] + offsetX);
|
//}
|
if (contourPoints[i].ContourEdge == ContourEdge.X)
|
{
|
contourPoints[i].Error = Math.Abs(positionDatas[i]) + offsetY;
|
}
|
else
|
{
|
contourPoints[i].Error = Math.Abs(positionDatas[i]) + offsetX;
|
}
|
}
|
|
var tempDatas = p.SEQUENCE.Split(new char[] { '_' }, StringSplitOptions.RemoveEmptyEntries).ToList();
|
string positionNum = tempDatas[tempDatas.Count - 1];
|
PositionPointDataRecord(contourPoints, pResult.PID, preSpecs, specDatas, positionNum);
|
}
|
|
FillSpecResults(opConfig.Products[0].PID, preSpecs, specDatas, opConfig.Products[0].SEQUENCE);
|
|
measureItemSpecs.ForEach(m =>
|
{
|
var measureItem = AOI3Config.MeasureItemBinds.FirstOrDefault(u => u.SpecCode == m.Code || u.FAIName == m.Code);
|
if (measureItem != null)
|
{
|
var point = contourPoints.FirstOrDefault(u => u.Name == measureItem.MeasurePointNameCollection[0].MeasurePointName);
|
m.ActualValue = point.Error;
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"产品{pResult.PID}位置度检测项{m.Code}赋值{m.GetMeasureValueStr()}，结果{m.GetMeasureResultStr()}");
|
}
|
});
|
}
|
}
|
|
return msg;
|
}
|
|
|
[ProcessMethod("", "BiaoDing", "标定", InvokeType.TestInvoke)]
|
public ResponseMessage BiaoDing(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
|
{
|
try
|
{
|
int index = Convert.ToInt32(config.TriggerStr.Split(',')[1]) - 1;
|
List<BDMeasureBind> testBd = M141Config.BDCollection.Where(u => u.CheckIndex == index).ToList();
|
|
for (int i = 0; i < testBd.Count; i++)
|
{
|
try
|
{
|
var camera = DeviceCollection.FirstOrDefault(u => u.Id == testBd[i].CameraId) as CameraBase;
|
if (camera == null)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"标定序号{index}未能获取相机设备");
|
}
|
camera.ClearImageBufferQueue();
|
var imgSet = CollectHImage(camera, testBd[i].SnapshotOpConfig);
|
camera.ClearImageBufferQueue();
|
|
var tool = GetHalconTool(null, "", ((CameraOperationConfigBase)testBd[i].SnapshotOpConfig).AlgorithemPath);
|
var ret = tool.RunProcedure(null, new Dictionary<string, HalconDotNet.HObject>() { { "INPUT_Image", imgSet.HImage } }, new List<string>() { "OUTPUT_Flag", "OUTPUT_Results" });
|
if (!ret.Item1 || ret.Item2["OUTPUT_Flag"].I != 1)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"标定序号{index}运行失败，{ret.Item4}");
|
}
|
else
|
{
|
testBd[i].BDList = ret.Item2["OUTPUT_Results"].HTupleToDouble();
|
}
|
}
|
catch (Exception e)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"标定异常,{e.ToString()}");
|
}
|
}
|
}
|
catch (Exception ex)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"标定异常,{ex.ToString()}");
|
}
|
SaveProcessConfig(M141Config);
|
ResponseMessage msg = new ResponseMessage();
|
msg.IsReply = true;
|
msg.DataStr = config.TriggerStr;
|
return msg;
|
}
|
|
|
|
|
|
|
}
|
}
|
