using Bro.Common.Base;
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using Bro.Common.Factory;
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using Bro.Common.Helper;
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using Bro.Common.Interface;
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using Bro.Common.Model;
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using Bro.M135.Common;
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using Bro.M141.Process;
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using Bro.UI.Model.Winform;
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using HalconDotNet;
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using Newtonsoft.Json;
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using Newtonsoft.Json.Linq;
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using NPOI.OpenXmlFormats.Vml;
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using NPOI.POIFS.Crypt.Dsig;
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using NPOI.SS.Formula.Functions;
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using NPOI.XSSF.Streaming.Values;
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using System.Collections.Concurrent;
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using System.Collections.Generic;
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using System.Net.Sockets;
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using System.Text.RegularExpressions;
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using static Bro.Common.Helper.EnumHelper;
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using static NPOI.HSSF.Util.HSSFColor;
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using static Org.BouncyCastle.Crypto.Engines.SM2Engine;
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using static Org.BouncyCastle.Math.EC.ECCurve;
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using static ScottPlot.Plottable.PopulationPlot;
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namespace Bro.M141_AOI1.Process
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{
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[Process("AOI1", EnumHelper.DeviceAttributeType.Device)]
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public class AOI1Process : M141Process
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{
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#region constructor
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public AOI1Process() : base() { }
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public AOI1Process(string productCode) : base(productCode) { }
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#endregion
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AOI1Config ConfigAOI1 => Config as AOI1Config;
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public override void Open()
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{
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//string configPath = @"C:\Users\30263\Desktop\666.txt";
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//string _configBackupStr = "";
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//using (StreamReader reader = new StreamReader(configPath, System.Text.Encoding.UTF8))
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//{
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// _configBackupStr = reader.ReadToEnd();
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//}
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//ProductModel p = JsonConvert.DeserializeObject<ProductModel>(_configBackupStr, new JsonSerializerSettings() { TypeNameHandling = TypeNameHandling.All });
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base.Open();
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}
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[ProcessMethod("", "PositionCheck_P1", "工位1检测", InvokeType.TestInvoke)]
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public ResponseMessage PositionCheck_P1(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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var positionSet = M141Config.WorkPositionCollection.Where(u => u.IsEnabled).FirstOrDefault(u => u.TriggerValue == "1#");
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if (positionSet == null)
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{
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throw new ProcessException($"P1检测未能获取对应的可用工位信息");
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}
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var plcnum = Plc1.Read(positionSet.plcnum, 1, out _);
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config.TriggerStr = "1#,1,Str," + plcnum[0];
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ResponseMessage msg = RunImageCheck_plc(config);
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msg.IsReply = false;
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return msg;
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}
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[ProcessMethod("", "PositionCheck_P2", "工位2检测", InvokeType.TestInvoke)]
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public ResponseMessage PositionCheck_P2(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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var positionSet = M141Config.WorkPositionCollection.Where(u => u.IsEnabled).FirstOrDefault(u => u.TriggerValue == "2#");
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if (positionSet == null)
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{
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throw new ProcessException($"P2检测未能获取对应的可用工位信息");
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}
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var plcnum = Plc1.Read(positionSet.plcnum, 1, out _);
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config.TriggerStr = "2#,1,Str," + plcnum[0];
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ResponseMessage msg = RunImageCheck_plc(config);
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msg.IsReply = false;
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return msg;
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}
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[ProcessMethod("", "PositionCheck_P3", "工位3检测", InvokeType.TestInvoke)]
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public ResponseMessage PositionCheck_P3(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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var positionSet = M141Config.WorkPositionCollection.Where(u => u.IsEnabled).FirstOrDefault(u => u.TriggerValue == "3#");
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if (positionSet == null)
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{
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throw new ProcessException($"P3检测未能获取对应的可用工位信息");
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}
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var plcnum = Plc1.Read(positionSet.plcnum, 1, out _);
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config.TriggerStr = "3#,1,Str," + plcnum[0];
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ResponseMessage msg = RunImageCheck_plc(config);
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msg.IsReply = false;
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return msg;
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}
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[ProcessMethod("ImageCheck", "CheckProduction", "产品点检", InvokeType.TestInvoke)]
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public ResponseMessage CheckProduction(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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ResponseMessage msg = new ResponseMessage();
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if (config is IImageCheckOperationConfig opConfig)
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{
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var results1 = GetSpecListFromConfigSelection(opConfig.SpecCollection);
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IImageSet imageSet = null;
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string Head = "时间,";
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string data = $"{DateTime.Now.ToString("yyyyMMddHHmmss")}T,";
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try
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{
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var messure = M141Config.MeasureBindCollection_Check.FirstOrDefault(u => u.CameraId == invokeDevice.Id);
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var camera = DeviceCollection.FirstOrDefault(u => u.Id == messure.CameraId) as CameraBase;
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try
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{
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imageSet = CollectHImage(camera, messure.SnapshotOpConfig);
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}
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catch (Exception exx)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"点检功能获取图像失败{exx.ToString()}");
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}
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var tool = GetHalconTool(null, "", opConfig.AlgorithemPath);
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var ret = tool.RunProcedure(null, new Dictionary<string, HalconDotNet.HObject>() { { "INPUT_Image", imageSet.HImage } }, new List<string>() { "OUTPUT_Results" }, null);
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//var ret = tool.RunProcedure(null, null, new List<string>() { "OUTPUT_Results" }, null);
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List<IShapeElement> eleList = new List<IShapeElement>();
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TextDisplay text = new TextDisplay();
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text.LineLimit = M141Config.LineLimit_p;
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text.FontSize = M141Config.FontSize_p;
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eleList.Add(text);
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text.StartX = text.StartY = 0;
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text.AddText("点检运行成功", Color.Lime, Color.Transparent);
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var b = ret.Item2["OUTPUT_Results"].HTupleToDouble();
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if (ret != null&& results1.Count== b.Count())
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{
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var itemDict = results1.ToDictionary(u => u.OutputIndex);
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b.ForEach(u =>
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{
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int index = b.IndexOf(u); // 获取当前值的索引
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if (itemDict.TryGetValue(index, out var item))
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{
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double diff = u - item.StandardValue;
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bool isInTolerance = (diff - item.Tolrenance_Positive) *(diff - item.Tolrenance_Negative) <= 0;
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text.AddText($"{item.Code} {u}", isInTolerance == true ? Color.Lime: Color.Red, Color.Transparent);
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Head += $"{item.Code},";
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data += $"{u},";
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}
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});
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}
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camera.SaveFitImage(eleList, imageSet);
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"点检功能运行成功");
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}
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catch (Exception ex)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"点检功能失败,{ex.ToString()}");
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}
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"点检图片开始释放");
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imageSet.HImage?.Dispose();
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imageSet.HImage = null;
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imageSet.Dispose();
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imageSet = null;
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"图片已释放");
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//报表输出
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CSVRecordAsync($"相机{invokeDevice.Name}_点检数据记录.csv", data, Head);
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}
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return msg;
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}
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[ProcessMethod("ImageCheck", "ReadBarcode", "读码", InvokeType.TestInvoke)]
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public ResponseMessage ReadBarcode(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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ResponseMessage msg = new ResponseMessage();
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if (config is IImageCheckOperationConfig opConfig)
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{
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if (invokeDevice is TcpClientWrapBase BarcodeScanner)
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{
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var results = opConfig.Products.Select(u =>
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{
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DetectResult result = new DetectResult();
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result.PID = u.PID;
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result.Specs = GetSpecListFromConfigSelection(opConfig.SpecCollection);
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return result;
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}).ToList();
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msg.DataObj = results;
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string barcode = BarcodeScannerCommunicate(BarcodeScanner);
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List<double> ret = new List<double>();
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if ("NOREAD".Equals(barcode.ToUpper()))
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{
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ret.Add(999);
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}
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else
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{
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if (barcode.Split('-').Length > 5)
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{
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int mh = Plc1.Read(4000, 1, out _)[0];
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string codestr = barcode.Split('-')[4];
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if (codestr == "L")
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{
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codestr = "10";
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}
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if (codestr.Equals(mh.ToString()))
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{
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ret.Add(1);
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}
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else
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{
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ret.Add(2);
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Plc1.WriteSingleAddress(4010, 1, out _);//给plc报警
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}
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}
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else
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{
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ret.Add(999);
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}
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}
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FillSpecResults(results[0].PID, results[0].Specs, ret, opConfig.Products[0].SEQUENCE);
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opConfig.Products[0].SN = barcode;
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opConfig.Products[0].PID = barcode + "_1";
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opConfig.Products[0].Details.ForEach(u =>
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{
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u.SN = barcode;
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u.PID = barcode + "_1";
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u.ResultList.ForEach(x =>
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{
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x.PID = barcode + "_1";
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});
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});
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"产品{opConfig.Products[0].PID}条码获取为{barcode}");
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}
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}
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return msg;
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}
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[ProcessMethod("ImageCheck", "ReadBarcode2", "读栏具码", InvokeType.TestInvoke)]
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public ResponseMessage ReadBarcode2(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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ResponseMessage msg = new ResponseMessage();
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if (invokeDevice is TcpClientWrapBase BarcodeScanner2)
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{
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string barcode = BarcodeScannerCommunicate(BarcodeScanner2);
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if (string.IsNullOrEmpty(barcode) || "noread".Equals(barcode.ToLower()))
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"栏具码获取失败");
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Plc1.WriteSingleAddress(1524, 2, out _);
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Plc1.WriteSingleAddress(1514, 1, out _);
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}
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else
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{
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ConfigAOI1.basketcode = barcode;
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int num = Plc1.Read(1577, 1, out _)[0];
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if (ConfigAOI1.PlcAndBasketcodes.Count > 10)
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{
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ConfigAOI1.PlcAndBasketcodes.RemoveAt(0);
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}
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if (ConfigAOI1.PlcAndBasketcodes.Any(u => u.id == num))
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{
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ConfigAOI1.PlcAndBasketcodes.FirstOrDefault(u => u.id == num).code = barcode;
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}
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else
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{
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ConfigAOI1.PlcAndBasketcodes.Add(new PlcAndBasketcode
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{
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code = barcode,
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id = num,
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});
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}
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"获取到栏具码为{barcode}");
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mysqlhelper.NewBasketcode(barcode);
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RerefreshBasketcode();
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if (ConfigAOI1.ISupMES)
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{
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//string zword = mqtt.MESForBasketAsync("2", "DS02217", barcode, "1", num.ToString()).Result;
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string zwordstr = Task.Run(() => mqtt.MESForBasketAsync("2", "DS02217", barcode, "1", ConfigAOI1.mesnum2.ToString())).Result;
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ConfigAOI1.mesnum2++;
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if (ConfigAOI1.ISokMes)
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{
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Plc1.WriteSingleAddress(1524, 1, out _);
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Plc1.WriteSingleAddress(1514, 1, out _);
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"已强制读栏具码运行设备");
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}
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else
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{
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try
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{
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var obj = JsonConvert.DeserializeObject<AutoLineMacQueueBak>(zwordstr);
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ConfigAOI1.zwoid = obj.zwoid;
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if (!string.IsNullOrEmpty(obj.zwoid) && obj.zstatus == "200")
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{
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Plc1.WriteSingleAddress(1524, 1, out _);
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Plc1.WriteSingleAddress(1514, 1, out _);
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"RabbitMQ zwoid获取成功 {obj.zstatus} {obj.zwoid} ");
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}
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else
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{
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try
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{
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if (zwordstr.Contains("version错误"))
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{
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Regex reg = new Regex("[0-9]+", RegexOptions.IgnoreCase | RegexOptions.Singleline, TimeSpan.FromSeconds(2));
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MatchCollection matches = reg.Matches(obj.zerrmsg);
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if (matches[0] != null && matches.Count == 3)
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{
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ConfigAOI1.mesnum2 = int.Parse(matches[0].Value)+1;
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}
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else
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{
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ConfigAOI1.mesnum2 = 0;
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}
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}
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}
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catch (Exception ex)
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{
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}
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Plc1.WriteSingleAddress(1524, 2, out _);
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Plc1.WriteSingleAddress(1514, 1, out _);
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"RabbitMQ zwoid获取失败 {zwordstr} ");
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}
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}
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catch
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{
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Plc1.WriteSingleAddress(1524, 2, out _);
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Plc1.WriteSingleAddress(1514, 1, out _);
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ zwoid获取异常 返回数据为 {zwordstr} ");
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}
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}
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}
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else
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"已关闭mes连接");
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Plc1.WriteSingleAddress(1524, 1, out _);
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Plc1.WriteSingleAddress(1514, 1, out _);
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}
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SaveProcessConfig(ConfigAOI1);
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}
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}
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return msg;
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}
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private string BarcodeScannerCommunicate(TcpClientWrapBase client)
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{
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string barcode = "";
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for (int i = 0; i < 3; i++)
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{
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if (client.WriteAndRead("start", out string error, out barcode, true))
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{
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barcode = barcode.Trim(' ', '\r', '\n');
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if (CheckBarcodeValid(barcode))
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{client.Name}扫码完成，反馈{barcode}");
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return barcode;
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}
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else
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{client.Name}第{i + 1}扫码完成，反馈{barcode}，不是合法条码");
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Thread.Sleep(200);
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}
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}
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else
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"{client.Name}扫码失败，{error}");
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break;
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}
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}
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return "NOREAD";
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}
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private bool CheckBarcodeValid(string barcode)
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{
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bool isBarcodeValid = true;
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if (string.IsNullOrWhiteSpace(barcode) || barcode == "NA" || barcode == "NoRead")
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{
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isBarcodeValid = false;
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}
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return isBarcodeValid;
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}
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[ProcessMethod("ImageCheck", "CheckLineProfile", "检测产品线轮廓度", InvokeType.TestInvoke)]
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public ResponseMessage CheckLineProfile(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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ResponseMessage msg = new ResponseMessage();
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try
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{
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if (config is IImageCheckOperationConfig opConfig)
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{
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var results = opConfig.Products.Select(u =>
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{
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DetectResult result = new DetectResult();
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result.PID = u.PID;
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result.Specs = GetSpecListFromConfigSelection(opConfig.SpecCollection);
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return result;
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}).ToList();
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List<ContourPoint> CheckPointList = GetPointListFromConfigSelection(opConfig.CheckPointList);
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msg.DataObj = results;
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CheckPointList = CheckPointList.OrderBy(u => u.index).ToList();
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List<double> pointdataF = new List<double>();
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foreach (var item in CheckPointList)
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{
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pointdataF.Add(item.X);
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pointdataF.Add(item.Y);
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}
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"检测产品线轮廓度输入点数据 {string.Join(',', pointdataF)}");
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var tool = GetHalconTool(null, "", opConfig.AlgorithemPath);
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var ret = tool.RunProcedure(new Dictionary<string, HalconDotNet.HTuple>() { { "INPUT_Points", pointdataF.ToArray() } }, new Dictionary<string, HalconDotNet.HObject>() { { "INPUT_Image", opConfig.ImageSet.HImage } }, new List<string>() { "OUTPUT_Results", "OUTPUT_PointZ" }, null);
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if (ret == null)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"脚本{opConfig.AlgorithemPath}运行异常，返回值为null");
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}
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else if (!ret.Item1)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"脚本{opConfig.AlgorithemPath}运行异常，{ret.Item4}");
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}
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else
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{
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//List<double> datasX = ret.Item2["OUTPUT_PointX"].HTupleToDouble();
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//List<double> datasY = ret.Item2["OUTPUT_PointY"].HTupleToDouble();
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List<double> datasZ = ret.Item2["OUTPUT_PointZ"].HTupleToDouble();
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//LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{results[0].PID}获取数据OUTPUT_PointX {string.Join(",", datasX.Select(u => u.ToString("f4")))}");
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//LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{results[0].PID}获取数据OUTPUT_PointY {string.Join(",", datasY.Select(u => u.ToString("f4")))}");
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{results[0].PID}获取数据OUTPUT_PointZ {string.Join(",", datasZ.Select(u => u.ToString("f4")))}");
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if (datasZ.Count == CheckPointList.Count)
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{
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string Postion = "P" + opConfig.TriggerStr.Split('#')[0];
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string csvhead = "Time,Pid" +
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",Postion";
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string csvdata = $"{DateTime.Now.ToString("yyyyMMddHHmmss")}T,{results[0].PID},{Postion}";
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for (int i = 0; i < CheckPointList.Count; i++)
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{
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CheckPointList[i].ActualZ = datasZ[i] + CheckPointList[i].compensateZ;
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csvhead += $",{CheckPointList[i].Name}_X";
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csvhead += $",{CheckPointList[i].Name}_Y";
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csvhead += $",{CheckPointList[i].Name}_Z";
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csvdata += $",{CheckPointList[i].X.ToString("F4")}";
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csvdata += $",{CheckPointList[i].Y.ToString("F4")}";
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csvdata += $",{CheckPointList[i].ActualZ.ToString("F4")}";
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}
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foreach (var item in results[0].Specs.AsParallel())
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{
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var temcal = ConfigAOI1.MeasureItemBinds.FirstOrDefault(u => u.SpecCode == item.Code);
|
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if (temcal == null)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"检测项 {item.Code}未能获取计算公式");
|
}
|
else
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{
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List<double> pointdata = new List<double>();
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foreach (var item1 in temcal.MeasurePointNameCollection)
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{
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var point = CheckPointList.FirstOrDefault(u => u.Name == item1.MeasurePointName);
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if (point == null)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"未能找到检测项{item.Code}的点数据{item1.MeasurePointName}");
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}
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else
|
{
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if (item1.ContourEdge == ContourEdge.X)
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{
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pointdata.Add(point.X);
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}
|
else if (item1.ContourEdge == ContourEdge.Y)
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{
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pointdata.Add(point.Y);
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}
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else if (item1.ContourEdge == ContourEdge.Z)
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{
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pointdata.Add(point.ActualZ);
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}
|
}
|
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}
|
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{results[0].PID} {item.Code}输入计算公式数据 {string.Join(",", pointdata.Select(u => u.ToString("f4")))}");
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var toolcal = GetHalconTool(null, "", temcal.AlgorithemPath);
|
var retcal = toolcal.RunProcedure(new Dictionary<string, HalconDotNet.HTuple>() { { "INPUT_Points", pointdata.ToArray() } }, null, new List<string>() { "OUTPUT_Results" }, null);
|
|
if (retcal != null && !ret.Item1)
|
{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"未能找到检测项{item.Code}的计算公式算法运行异常{retcal?.Item4}");
|
}
|
else
|
{
|
item.ActualValue = retcal.Item2["OUTPUT_Results"].HTupleToDouble()[0];
|
|
if (item.IsEnableCompensation && item.CompensationValue.Count > 1)
|
{
|
string index = opConfig.TriggerStr.Split('#')[0];
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{item.Code}进入双重补偿{index}，初始值为{item.ActualValue}");
|
|
if (index=="1")
|
{
|
item.ActualValue += item.CompensationValue[0];
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{item.Code}进入双重补偿,补偿值为{item.CompensationValue[0]}，最终结果为{item.ActualValue}");
|
}
|
else
|
{
|
item.ActualValue += item.CompensationValue[1];
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{item.Code}进入双重补偿,补偿值为{item.CompensationValue[1]}，最终结果为{item.ActualValue}");
|
}
|
|
}
|
|
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{results[0].PID}获取计算公式数据{item.Code} {item.GetMeasureValueStr()}");
|
}
|
}
|
}
|
|
|
CSVRecordAsync($"ContourPointRecord_{Postion}.csv", csvdata, csvhead);
|
}
|
else
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"脚本{opConfig.AlgorithemPath}输出数据长度异常");
|
throw new Exception();
|
}
|
}
|
|
}
|
}
|
catch (Exception re)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"{re.ToString()}");
|
}
|
|
return msg;
|
}
|
|
[ProcessMethod("ImageCheck", "GetMatrix", "获取矩阵", InvokeType.TestInvoke)]
|
public ResponseMessage GetMatrix(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
|
{
|
ResponseMessage msg = new ResponseMessage();
|
if (config is IImageCheckOperationConfig opConfig)
|
{
|
var tool = GetHalconTool(null, "", opConfig.AlgorithemPath);
|
var ret = tool.RunProcedure(null, new Dictionary<string, HalconDotNet.HObject>() { { "INPUT_Image", opConfig.ImageSet.HImage } }, new List<string>() { "OUTPUT_Results" }, null);
|
|
|
if (ret == null)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"脚本{opConfig.AlgorithemPath}运行异常，返回值为null");
|
}
|
else if (!ret.Item1)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"脚本{opConfig.AlgorithemPath}运行异常，{ret.Item4}");
|
}
|
else
|
{
|
List<double> datas = ret.Item2["OUTPUT_Results"].HTupleToDouble();
|
opConfig.Products[0].Centermatrix = datas;
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"产品{opConfig.Products[0].PID}矩阵获取为 {string.Join(',', datas)}");
|
}
|
}
|
return msg;
|
}
|
|
[ProcessMethod("", "MESupdata", "MES正常上传OK产品获取条码", InvokeType.TestInvoke)]
|
public ResponseMessage MESupdata(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
|
{
|
ResponseMessage msg = new ResponseMessage();
|
|
Plc3 = invokeDevice as PLCBase;
|
///产品1上传
|
var plcnum = Plc3.Read(2100, 1, out _);
|
if (plcnum[0] != 0)
|
{
|
var plist = mysqlhelper.GetProductList(plcnum + "_1");
|
ProductModel newp = new ProductModel();
|
newp.SEQUENCE = plist[0].SEQUENCE;
|
newp.PID = plist[0].PID;
|
newp.BasketCode = plist[0].BasketCode;
|
newp.Zword = plist[0].Zword;
|
newp.Result = "OK";
|
newp.SN = plist[0].SN;
|
|
var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.mesnum2.ToString(), M141Config.numpro)).Result;
|
M141Config.mesnum2++;
|
if (tems == null)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"产品{plist[0].PID}数据上传MES异常 返回数据为null");
|
}
|
else
|
{
|
try
|
{
|
var obj = JsonConvert.DeserializeObject<AutoLineMacBarcodeQueueBak>(tems);
|
if (obj.zstatus == "200")
|
{
|
Plc1.WriteSingleAddress(2120, 1, out _);
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品{plist[0].PID}数据上传MES成功 {tems}");
|
}
|
else
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"产品{plist[0].PID}数据上传MES失败 {tems}");
|
}
|
}
|
catch (Exception)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"产品{plist[0].PID}数据上传MES失败 {tems}");
|
}
|
}
|
///产品1上传
|
var plcnum1 = Plc3.Read(2102, 1, out _);
|
if (plcnum1[0] != 0)
|
{
|
var plist1 = mysqlhelper.GetProductList(plcnum1 + "_1");
|
ProductModel newp1 = new ProductModel();
|
newp1.SEQUENCE = plist[0].SEQUENCE;
|
newp1.PID = plist[0].PID;
|
newp1.BasketCode = plist[0].BasketCode;
|
newp1.Zword = plist[0].Zword;
|
newp1.Result = "OK";
|
newp1.SN = plist[0].SN;
|
|
var tems1 = Task.Run(() => mqtt.MESForProduceAsync(newp1, M141Config.mesnum2.ToString(), M141Config.numpro)).Result;
|
M141Config.mesnum2++;
|
if (tems1 == null)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"产品{plist[0].PID}数据上传MES异常 返回数据为null");
|
}
|
else
|
{
|
try
|
{
|
var obj1 = JsonConvert.DeserializeObject<AutoLineMacBarcodeQueueBak>(tems1);
|
if (obj1.zstatus == "200")
|
{
|
Plc1.WriteSingleAddress(2120, 1, out _);
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品{plist[0].PID}数据上传MES成功 {tems}");
|
}
|
else
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"产品{plist[0].PID}数据上传MES失败 {tems}");
|
}
|
}
|
catch (Exception)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"产品{plist[0].PID}数据上传MES失败 {tems}");
|
}
|
}
|
}
|
|
}
|
return msg;
|
}
|
|
[ProcessMethod("", "MESupFinallydata", "MES上传尾盘OK产品获取条码", InvokeType.TestInvoke)]
|
public ResponseMessage MESupFinallydata(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
|
{
|
ResponseMessage msg = new ResponseMessage();
|
|
Plc3 = invokeDevice as PLCBase;
|
///产品1上传
|
var plcnum = Plc3.Read(2100, 1, out _);
|
var plist = mysqlhelper.GetProductList(plcnum+"_1");
|
ProductModel newp = new ProductModel();
|
newp.SEQUENCE = plist[0].SEQUENCE;
|
newp.PID = plist[0].PID;
|
newp.BasketCode = plist[0].BasketCode;
|
newp.Zword = plist[0].Zword;
|
newp.Result = "OK";
|
newp.SN = plist[0].SN;
|
//上传尾盘数据
|
var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.mesnum2.ToString(), M141Config.numpro,"Y")).Result;
|
M141Config.mesnum2 = 0;
|
if (tems == null)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"产品{plist[0].PID}数据上传MES异常 返回数据为null");
|
}
|
else
|
{
|
try
|
{
|
var obj = JsonConvert.DeserializeObject<AutoLineMacBarcodeQueueBak>(tems);
|
if (obj.zstatus == "200")
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品{plist[0].PID}数据上传MES成功 {tems}");
|
|
|
//打印获取的条码
|
if (M141Config.Isprint && !string.IsNullOrEmpty(obj.tary_label))
|
{
|
StartPrint(obj.tary_label);
|
}
|
}
|
else
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"产品{plist[0].PID}数据上传MES失败 {tems}");
|
}
|
}
|
catch (Exception)
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"产品{plist[0].PID}数据上传MES失败 {tems}");
|
}
|
}
|
return msg;
|
}
|
|
|
[ProcessMethod("", "MESup1", "MES上传进料口空篮", InvokeType.TestInvoke)]
|
public ResponseMessage MESup1(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
|
{
|
ResponseMessage msg = new ResponseMessage();
|
|
//int num = Plc1.Read(1575, 1, out _)[0];
|
//mqtt.Send("1", "DS02216", "", "0", num.ToString());
|
//Plc1.WriteSingleAddress(1590, 1, out _);
|
if (ConfigAOI1.ISupMES)
|
{
|
string Msg = Task.Run(() => mqtt.MESForBasketAsync("1", "DS02216", "", "0", ConfigAOI1.mesnum1.ToString())).Result;
|
|
if (ConfigAOI1.ISokMes)
|
{
|
ConfigAOI1.mesnum1++;
|
Plc1.WriteSingleAddress(1590, 1, out _);
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"已强制MES上传进料口空篮");
|
}
|
else
|
{
|
if (Msg != null)
|
{
|
try
|
{
|
var obj = JsonConvert.DeserializeObject<AutoLineMacQueueBak>(Msg);
|
if (obj?.zstatus == "200")
|
{
|
ConfigAOI1.mesnum1++;
|
Plc1.WriteSingleAddress(1590, 1, out _);
|
}
|
else
|
{
|
try
|
{
|
if (Msg.Contains("version错误"))
|
{
|
Regex reg = new Regex("[0-9]+", RegexOptions.IgnoreCase | RegexOptions.Singleline, TimeSpan.FromSeconds(2));
|
MatchCollection matches = reg.Matches(obj.zerrmsg);
|
if (matches[0] != null && matches.Count == 3)
|
{
|
ConfigAOI1.mesnum1 = int.Parse(matches[0].Value)+ 1;
|
}
|
else
|
{
|
ConfigAOI1.mesnum1 = 0;
|
}
|
}
|
}
|
catch (Exception ex)
|
{
|
}
|
Plc1.WriteSingleAddress(1590, 2, out _);
|
}
|
LogAsync(DateTime.Now, obj?.zstatus == "200" ? EnumHelper.LogLevel.Information : EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 进料口空篮 上传{(obj?.zstatus == "200" ? "成功" : "失败")} {obj?.zstatus}");
|
|
}
|
catch
|
{
|
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 进料口空篮 获取返回值解析异常 返回数据{Msg} ");
|
Plc1.WriteSingleAddress(1590, 2, out _);
|
}
|
}
|
else
|
{
|
Plc1.WriteSingleAddress(1590, 2, out _);
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 进料口空篮 获取返回值失败 返回数据null ");
|
}
|
}
|
}
|
else
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"已关闭mes连接");
|
Plc1.WriteSingleAddress(1590, 1, out _);
|
|
}
|
|
return msg;
|
}
|
|
|
[ProcessMethod("", "MESup2", "MES上传进料口满载", InvokeType.TestInvoke)]
|
public ResponseMessage MESup2(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
|
{
|
ResponseMessage msg = new ResponseMessage();
|
//int num = Plc1.Read(1575, 1, out _)[0];
|
|
//mqtt.Send("1", "DS02216", "", "1", num.ToString());
|
//Plc1.WriteSingleAddress(1590, 1, out _);
|
|
if (ConfigAOI1.ISupMES)
|
{
|
string Msg = Task.Run(() => mqtt.MESForBasketAsync("1", "DS02216", "", "1", ConfigAOI1.mesnum1.ToString())).Result;
|
if (ConfigAOI1.ISokMes)
|
{
|
ConfigAOI1.mesnum1++;
|
Plc1.WriteSingleAddress(1590, 1, out _);
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"已强制MES上传进料口满载");
|
}
|
else
|
{
|
if (Msg != null)
|
{
|
|
try
|
{
|
var obj = JsonConvert.DeserializeObject<AutoLineMacQueueBak>(Msg);
|
if (obj?.zstatus == "200")
|
{
|
ConfigAOI1.mesnum1++;
|
Plc1.WriteSingleAddress(1590, 1, out _);
|
}
|
else
|
{
|
try
|
{
|
if (Msg.Contains("version错误"))
|
{
|
Regex reg = new Regex("[0-9]+", RegexOptions.IgnoreCase | RegexOptions.Singleline, TimeSpan.FromSeconds(2));
|
MatchCollection matches = reg.Matches(obj.zerrmsg);
|
if (matches[0] != null && matches.Count == 3)
|
{
|
ConfigAOI1.mesnum1 = int.Parse(matches[0].Value) + 1;
|
}
|
else
|
{
|
ConfigAOI1.mesnum1 = 0;
|
}
|
}
|
}
|
catch (Exception ex)
|
{
|
}
|
Plc1.WriteSingleAddress(1590, 2, out _);
|
}
|
|
LogAsync(DateTime.Now, obj?.zstatus == "200" ? EnumHelper.LogLevel.Information : EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 进料口满载 上传{(obj?.zstatus == "200" ? "成功" : "失败")} {obj?.zstatus}");
|
}
|
catch
|
{
|
Plc1.WriteSingleAddress(1590, 2, out _);
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 进料口满载 获取返回值解析异常 返回数据{Msg} ");
|
}
|
}
|
else
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 进料口满载 获取返回值解析异常 返回数据null ");
|
Plc1.WriteSingleAddress(1590, 2, out _);
|
}
|
}
|
}
|
else
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"已关闭mes连接");
|
Plc1.WriteSingleAddress(1590, 1, out _);
|
}
|
|
|
return msg;
|
}
|
|
[ProcessMethod("", "MESup3", "MES上传下料口空篮", InvokeType.TestInvoke)]
|
public ResponseMessage MESup3(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
|
{
|
ResponseMessage msg = new ResponseMessage();
|
|
if (ConfigAOI1.ISupMES)
|
{
|
int num = Plc1.Read(1578, 1, out _)[0];
|
|
string Msg = Task.Run(() => mqtt.MESForBasketAsync("3", "DS02217", ConfigAOI1.PlcAndBasketcodes.Any(u => u.id == num) ? ConfigAOI1.PlcAndBasketcodes.FirstOrDefault(u => u.id == num).code : "NoRead", "0", ConfigAOI1.mesnum3.ToString())).Result;
|
if (Msg != null)
|
{
|
|
try
|
{
|
var obj = JsonConvert.DeserializeObject<AutoLineMacQueueBak>(Msg);
|
if (obj?.zstatus == "200")
|
{
|
ConfigAOI1.mesnum3++;
|
Plc1.WriteSingleAddress(1591, 1, out _);
|
}
|
else
|
{
|
try
|
{
|
if (Msg.Contains("version错误"))
|
{
|
Regex reg = new Regex("[0-9]+", RegexOptions.IgnoreCase | RegexOptions.Singleline, TimeSpan.FromSeconds(2));
|
MatchCollection matches = reg.Matches(obj.zerrmsg);
|
if (matches[0] != null && matches.Count == 3)
|
{
|
ConfigAOI1.mesnum3 = int.Parse(matches[0].Value)+1;
|
}
|
else
|
{
|
ConfigAOI1.mesnum3 = 0;
|
}
|
}
|
}
|
catch (Exception ex)
|
{
|
}
|
Plc1.WriteSingleAddress(1591, 2, out _);
|
}
|
LogAsync(DateTime.Now, obj?.zstatus == "200" ? EnumHelper.LogLevel.Information : EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 下料口空篮 上传{(obj?.zstatus == "200" ? "成功" : "失败")} {obj?.zstatus}");
|
|
}
|
catch
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 下料口空篮 获取返回值解析异常 返回数据{Msg} ");
|
Plc1.WriteSingleAddress(1591, 2, out _);
|
}
|
}
|
else
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 进料口下料口空篮空篮 获取返回值解析异常 返回数据null ");
|
Plc1.WriteSingleAddress(1591, 2, out _);
|
}
|
}
|
else
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"已关闭mes连接");
|
Plc1.WriteSingleAddress(1591, 1, out _);
|
}
|
|
return msg;
|
}
|
|
[ProcessMethod("", "MESup4", "MES上传下料口满载", InvokeType.TestInvoke)]
|
public ResponseMessage MESup4(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
|
{
|
ResponseMessage msg = new ResponseMessage();
|
|
if (ConfigAOI1.ISupMES)
|
{
|
int num = Plc1.Read(1578, 1, out _)[0];
|
//mqtt.Send("3", "DS02217", ConfigAOI1.Dicbasketcode.ContainsKey(num) ? ConfigAOI1.Dicbasketcode[num] : ConfigAOI1.basketcode, "2", num.ToString());
|
|
string Msg = Task.Run(() => mqtt.MESForBasketAsync("3", "DS02217", ConfigAOI1.PlcAndBasketcodes.Any(u => u.id == num) ? ConfigAOI1.PlcAndBasketcodes.FirstOrDefault(u => u.id == num).code : "NoRead", "2", ConfigAOI1.mesnum3.ToString())).Result;
|
if (Msg != null)
|
{
|
try
|
{
|
var obj = JsonConvert.DeserializeObject<AutoLineMacQueueBak>(Msg);
|
if (obj?.zstatus == "200")
|
{
|
ConfigAOI1.mesnum3++;
|
}
|
else
|
{
|
try
|
{
|
if (Msg.Contains("version错误"))
|
{
|
Regex reg = new Regex("[0-9]+", RegexOptions.IgnoreCase | RegexOptions.Singleline, TimeSpan.FromSeconds(2));
|
MatchCollection matches = reg.Matches(obj.zerrmsg);
|
if (matches[0] != null && matches.Count == 3)
|
{
|
ConfigAOI1.mesnum3 = int.Parse(matches[0].Value) + 1;
|
}
|
else
|
{
|
ConfigAOI1.mesnum3 = 0;
|
}
|
}
|
}
|
catch (Exception ex)
|
{
|
}
|
}
|
LogAsync(DateTime.Now, obj?.zstatus == "200" ? EnumHelper.LogLevel.Information : EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 下料口满载1 上传{(obj?.zstatus == "200" ? "成功" : "失败")} {obj?.zstatus}");
|
}
|
catch
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 下料口满载1 获取返回值解析异常 返回数据{Msg} ");
|
}
|
}
|
else
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 下料口满载1 获取返回值解析异常 返回数据null ");
|
}
|
Thread.Sleep(1000);
|
//mqtt.Send("4", "DS02217", ConfigAOI1.Dicbasketcode.ContainsKey(num) ? ConfigAOI1.Dicbasketcode[num] : ConfigAOI1.basketcode, "1", num.ToString());
|
Msg = Task.Run(() => mqtt.MESForBasketAsync("4", "DS02217", ConfigAOI1.PlcAndBasketcodes.Any(u => u.id == num) ? ConfigAOI1.PlcAndBasketcodes.FirstOrDefault(u => u.id == num).code : "NoRead", "1", ConfigAOI1.mesnum4.ToString())).Result;
|
if (Msg != null)
|
{
|
try
|
{
|
var obj = JsonConvert.DeserializeObject<AutoLineMacQueueBak>(Msg);
|
if (obj?.zstatus == "200")
|
{
|
ConfigAOI1.mesnum4++;
|
Plc1.WriteSingleAddress(1591, 1, out _);
|
}
|
else
|
{
|
try
|
{
|
if (Msg.Contains("version错误"))
|
{
|
Regex reg = new Regex("[0-9]+", RegexOptions.IgnoreCase | RegexOptions.Singleline, TimeSpan.FromSeconds(2));
|
MatchCollection matches = reg.Matches(obj.zerrmsg);
|
if (matches[0] != null && matches.Count == 3)
|
{
|
ConfigAOI1.mesnum4 = int.Parse(matches[0].Value) + 1;
|
}
|
else
|
{
|
ConfigAOI1.mesnum4 = 0;
|
}
|
}
|
}
|
catch (Exception ex)
|
{
|
}
|
Plc1.WriteSingleAddress(1591, 2, out _);
|
}
|
LogAsync(DateTime.Now, obj?.zstatus == "200" ? EnumHelper.LogLevel.Information : EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 下料口满载 上传{(obj?.zstatus == "200" ? "成功" : "失败")} {obj?.zstatus}");
|
}
|
catch
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 下料口满载 获取返回值解析异常 返回数据{Msg} ");
|
Plc1.WriteSingleAddress(1591, 2, out _);
|
}
|
}
|
else
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ 篮具 下料口满载 获取返回值解析异常 返回数据null ");
|
Plc1.WriteSingleAddress(1591, 2, out _);
|
}
|
}
|
else
|
{
|
LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"已关闭mes连接");
|
Plc1.WriteSingleAddress(1591, 1, out _);
|
}
|
return msg;
|
}
|
}
|
}
|
