using Bro.Common.Base;
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using Bro.Common.Helper;
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using Bro.Common.Interface;
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using Bro.Common.Model;
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using Bro.M135.Common;
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using Bro.M141.Process;
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using Bro.UI.Model.Winform;
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using HalconDotNet;
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using NPOI.POIFS.Crypt.Dsig;
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using NPOI.SS.Formula.Functions;
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using NPOI.XSSF.Streaming.Values;
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using System.Collections.Concurrent;
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using System.Net.Sockets;
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using System.Text.RegularExpressions;
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using static NPOI.HSSF.Util.HSSFColor;
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using static Org.BouncyCastle.Crypto.Engines.SM2Engine;
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using static Org.BouncyCastle.Math.EC.ECCurve;
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using static ScottPlot.Plottable.PopulationPlot;
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namespace Bro.M141_AOI1.Process
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{
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[Process("AOI1", EnumHelper.DeviceAttributeType.Device)]
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public class AOI1Process : M141Process
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{
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#region constructor
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public AOI1Process() : base() { }
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public AOI1Process(string productCode) : base(productCode) { }
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#endregion
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AOI1Config ConfigAOI1 => Config as AOI1Config;
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TcpClientWrapBase BarcodeScanner = null;
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public override void Open()
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{
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base.Open();
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BarcodeScanner = DeviceCollection.FirstOrDefault(u => u is TcpClientWrapBase) as TcpClientWrapBase;
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}
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[ProcessMethod("", "PositionCheck_P1", "工位1检测", InvokeType.TestInvoke)]
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public ResponseMessage PositionCheck_P1(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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var positionSet = M141Config.WorkPositionCollection.Where(u => u.IsEnabled).FirstOrDefault(u => u.TriggerValue == "1#");
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if (positionSet == null)
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{
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throw new ProcessException($"P1检测未能获取对应的可用工位信息");
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}
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var plcnum = Plc1.Read(positionSet.plcnum, 1, out _);
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config.TriggerStr = "1#,1,Str," + plcnum[0];
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ResponseMessage msg = RunImageCheck_plc(config);
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msg.IsReply = false;
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return msg;
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}
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[ProcessMethod("", "PositionCheck_P2", "工位2检测", InvokeType.TestInvoke)]
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public ResponseMessage PositionCheck_P2(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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var positionSet = M141Config.WorkPositionCollection.Where(u => u.IsEnabled).FirstOrDefault(u => u.TriggerValue == "2#");
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if (positionSet == null)
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{
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throw new ProcessException($"P2检测未能获取对应的可用工位信息");
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}
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var plcnum = Plc1.Read(positionSet.plcnum, 1, out _);
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config.TriggerStr = "2#,1,Str," + plcnum[0];
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ResponseMessage msg = RunImageCheck_plc(config);
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msg.IsReply = false;
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return msg;
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}
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[ProcessMethod("", "PositionCheck_P3", "工位3检测", InvokeType.TestInvoke)]
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public ResponseMessage PositionCheck_P3(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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var positionSet = M141Config.WorkPositionCollection.Where(u => u.IsEnabled).FirstOrDefault(u => u.TriggerValue == "3#");
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if (positionSet == null)
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{
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throw new ProcessException($"P3检测未能获取对应的可用工位信息");
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}
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var plcnum = Plc1.Read(positionSet.plcnum, 1, out _);
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config.TriggerStr = "3#,1,Str," + plcnum[0];
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ResponseMessage msg = RunImageCheck_plc(config);
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msg.IsReply = false;
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return msg;
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}
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[ProcessMethod("ImageCheck", "ReadBarcode", "读码", InvokeType.TestInvoke)]
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public ResponseMessage ReadBarcode(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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ResponseMessage msg = new ResponseMessage();
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if (config is IImageCheckOperationConfig opConfig)
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{
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var results = opConfig.Products.Select(u =>
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{
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DetectResult result = new DetectResult();
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result.PID = u.PID;
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result.Specs = GetSpecListFromConfigSelection(opConfig.SpecCollection);
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return result;
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}).ToList();
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msg.DataObj = results;
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string barcode = BarcodeScannerCommunicate();
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List<double> ret = new List<double>();
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if ("NOREAD".Equals(barcode.ToUpper()))
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{
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ret.Add(999);
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}
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else
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{
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ret.Add(1);
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}
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FillSpecResults(results[0].PID, results[0].Specs, ret, opConfig.Products[0].SEQUENCE);
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opConfig.Products[0].SN = barcode;
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opConfig.Products[0].Details.ForEach(u => u.SN = barcode);
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"产品{opConfig.Products[0].PID}条码获取为{barcode}");
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}
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return msg;
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}
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private string BarcodeScannerCommunicate()
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{
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string barcode = "";
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for (int i = 0; i < 3; i++)
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{
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if (BarcodeScanner.WriteAndRead("start", out string error, out barcode, true))
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{
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barcode = barcode.Trim(' ', '\r', '\n');
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if (CheckBarcodeValid(barcode))
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{BarcodeScanner.Name}扫码完成，反馈{barcode}");
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return barcode;
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}
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else
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{BarcodeScanner.Name}第{i + 1}扫码完成，反馈{barcode}，不是合法条码");
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Thread.Sleep(200);
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}
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}
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else
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"{BarcodeScanner.Name}扫码失败，{error}");
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break;
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}
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}
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return "NOREAD";
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}
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private bool CheckBarcodeValid(string barcode)
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{
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bool isBarcodeValid = true;
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if (string.IsNullOrWhiteSpace(barcode) || barcode == "NA" || barcode == "NoRead")
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{
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isBarcodeValid = false;
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}
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return isBarcodeValid;
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}
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[ProcessMethod("ImageCheck", "CheckLineProfile", "检测产品线轮廓度", InvokeType.TestInvoke)]
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public ResponseMessage CheckLineProfile(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
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{
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ResponseMessage msg = new ResponseMessage();
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try
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{
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if (config is IImageCheckOperationConfig opConfig)
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{
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var results = opConfig.Products.Select(u =>
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{
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DetectResult result = new DetectResult();
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result.PID = u.PID;
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result.Specs = GetSpecListFromConfigSelection(opConfig.SpecCollection);
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return result;
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}).ToList();
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List<ContourPoint> CheckPointList = GetPointListFromConfigSelection(opConfig.CheckPointList);
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msg.DataObj = results;
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CheckPointList = CheckPointList.OrderBy(u => u.index).ToList();
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List<double> pointdataF = new List<double>();
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foreach (var item in CheckPointList)
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{
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pointdataF.Add(item.X);
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pointdataF.Add(item.Y);
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}
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"检测产品线轮廓度输入点数据 {string.Join(',', pointdataF)}");
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var tool = GetHalconTool(null, "", opConfig.AlgorithemPath);
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var ret = tool.RunProcedure(new Dictionary<string, HalconDotNet.HTuple>() { { "INPUT_Points", pointdataF.ToArray() } }, new Dictionary<string, HalconDotNet.HObject>() { { "INPUT_Image", opConfig.ImageSet.HImage } }, new List<string>() { "OUTPUT_Results", "OUTPUT_PointZ" }, null);
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if (ret == null)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"脚本{opConfig.AlgorithemPath}运行异常，返回值为null");
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}
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else if (!ret.Item1)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"脚本{opConfig.AlgorithemPath}运行异常，{ret.Item4}");
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}
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else
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{
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//List<double> datasX = ret.Item2["OUTPUT_PointX"].HTupleToDouble();
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//List<double> datasY = ret.Item2["OUTPUT_PointY"].HTupleToDouble();
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List<double> datasZ = ret.Item2["OUTPUT_PointZ"].HTupleToDouble();
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//LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{results[0].PID}获取数据OUTPUT_PointX {string.Join(",", datasX.Select(u => u.ToString("f4")))}");
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//LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{results[0].PID}获取数据OUTPUT_PointY {string.Join(",", datasY.Select(u => u.ToString("f4")))}");
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{results[0].PID}获取数据OUTPUT_PointZ {string.Join(",", datasZ.Select(u => u.ToString("f4")))}");
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if (datasZ.Count == CheckPointList.Count)
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{
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string Postion = "P" + opConfig.TriggerStr.Split('#')[0];
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string csvhead = "Time,Pid,Postion";
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string csvdata = $"{DateTime.Now.ToString("yyyyMMddHHmmss")}T,{results[0].PID},{Postion}";
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for (int i = 0; i < CheckPointList.Count; i++)
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{
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CheckPointList[i].ActualZ = datasZ[i] + CheckPointList[i].compensateZ;
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csvhead += $",{CheckPointList[i].Name}_X";
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csvhead += $",{CheckPointList[i].Name}_Y";
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csvhead += $",{CheckPointList[i].Name}_Z";
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csvdata += $",{CheckPointList[i].X.ToString("F4")}";
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csvdata += $",{CheckPointList[i].Y.ToString("F4")}";
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csvdata += $",{CheckPointList[i].ActualZ.ToString("F4")}";
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}
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foreach (var item in results[0].Specs.AsParallel())
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{
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var temcal = ConfigAOI1.MeasureItemBinds.FirstOrDefault(u => u.SpecCode == item.Code);
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if (temcal == null)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"检测项 {item.Code}未能获取计算公式");
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}
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else
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{
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List<double> pointdata = new List<double>();
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foreach (var item1 in temcal.MeasurePointNameCollection)
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{
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var point = CheckPointList.FirstOrDefault(u => u.Name == item1.MeasurePointName);
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if (point == null)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"未能找到检测项{item.Code}的点数据{item1.MeasurePointName}");
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}
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else
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{
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if (item1.ContourEdge == ContourEdge.X)
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{
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pointdata.Add(point.X);
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}
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else if (item1.ContourEdge == ContourEdge.Y)
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{
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pointdata.Add(point.Y);
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}
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else if (item1.ContourEdge == ContourEdge.Z)
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{
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pointdata.Add(point.ActualZ);
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}
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}
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}
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{results[0].PID} {item.Code}输入计算公式数据 {string.Join(",", pointdata.Select(u => u.ToString("f4")))}");
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var toolcal = GetHalconTool(null, "", temcal.AlgorithemPath);
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var retcal = toolcal.RunProcedure(new Dictionary<string, HalconDotNet.HTuple>() { { "INPUT_Points", pointdata.ToArray() } }, null, new List<string>() { "OUTPUT_Results" }, null);
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if (retcal != null && !ret.Item1)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"未能找到检测项{item.Code}的计算公式算法运行异常{retcal?.Item4}");
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}
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else
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{
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item.ActualValue = retcal.Item2["OUTPUT_Results"].HTupleToDouble()[0];
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{results[0].PID}获取计算公式数据{item.Code} {item.GetMeasureValueStr()}");
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}
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}
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}
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CSVRecordAsync($"ContourPointRecord_{Postion}.csv", csvdata, csvhead);
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}
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else
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"脚本{opConfig.AlgorithemPath}输出数据长度异常");
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throw new Exception();
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}
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}
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}
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}
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catch (Exception re)
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{
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LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"{re.ToString()}");
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}
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return msg;
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}
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}
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}
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