merge

xcd

2020-07-06 0f71990dc60af6e96c9f4c2f2095ca6711e2c870

 src/Bro.M071.Process/M071Process.cs

@@ -2,16 +2,19 @@
using Bro.Common.Helper;
using Bro.Common.Interface;
using Bro.Common.Model;
using Bro.M071.Model;
using Bro.Process;
using HalconDotNet;
using System;
using System.Collections.Generic;
using System.ComponentModel;
using System.Drawing;
using System.IO;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using static Bro.Common.Helper.EnumHelper;

namespace Bro.M071.Process
{
@@ -32,8 +35,10 @@

        #region 事件
        public event Action OnMeasureStart;
        public event Action<string> OnBarcodeChanged;
        public event Action OnClearBarcode;
        public event Action<IShapeElement> OnElementUpdated;
        public event Action<MachineState> OnMachineStateChanged;
        public event Action OnFullResetDone;
        #endregion

        public override void Open()
@@ -41,10 +46,18 @@
            InitialSetting();

            base.Open();

            Reset(null, null, null);
            FullReset(null);
        }

        private void InitialSetting()
        {
            //数据库迁移检查
            DatabaseInitialize.Initialize();

            MotionCardSettingCheck();

            Config.SnapshotPointCollection.ForEach(u =>
            {
                u.GetHalconToolPathList().ForEach(path =>
@@ -99,7 +112,7 @@
                    if (keyRespone.Count == 0)
                        throw new ProcessException($"{u.GetDisplayText()}对应的单键不存在或不可用");

                    if (b.KeyResult == "All")
                    if (b.KeyResultId == "All")
                    {
                        keyRespone.SelectMany(kr => kr.KeyResultList).ToList().ForEach(r =>
                          {
@@ -108,59 +121,48 @@
                    }
                    else
                    {
                        b.MeasureValueDict[b.KeyResult] = null;
                        b.MeasureValueDict[b.KeyResultId] = null;
                    }
                });
            });
        }

        #region InitialHalconTool
        //protected override void InitialHalconTool()
        //{
        //    base.InitialHalconTool();

        //    Config.SnapshotPointCollection.ForEach(u =>
        //    {
        //        u.GetHalconToolPathList().ForEach(path =>
        //        {
        //            if (!string.IsNullOrWhiteSpace(path))
        //            {
        //                string directoryPath = Path.GetDirectoryName(path);
        //                string fileName = Path.GetFileNameWithoutExtension(path);

        //                HDevEngineTool tool = new HDevEngineTool(directoryPath);
        //                tool.LoadProcedure(fileName);

        //                //使用“|”作为间隔符
        //                _halconToolDict[u.Id + "|" + path] = tool;
        //            }
        //        });
        //    });
        //}
        #endregion

        private string barCode = "";
        public string BarCode
        #region 流程中抛出异常
        public override void ExceptionRaisedInMonitor(Exception ex)
        {
            get => barCode;
            set
            if (ex is ProcessException pEx)
            {
                if (barCode != value)
                if (pEx.Level >= ExceptionLevel.Fatal)
                {
                    barCode = value;
                    OnBarcodeChanged?.Invoke(value);
                    RaisedAlarm(pEx.Message);
                    MachineState = MachineState.Alarm;
                }
            }
            else
            {
                RaisedAlarm(ex.Message);
                MachineState = MachineState.Alarm;
            }
        }
        #endregion

        public string BarCode { get; set; }

        List<ProductionMeasurement> productionList = new List<ProductionMeasurement>();

        [ProcessMethod("", "StartJob", "开始扫描", InvokeType.TestInvoke)]
        public ProcessResponse StartJob(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice)
        {
            if (MachineState != MachineState.Ready)
                throw new ProcessException("机台未就绪，请勿开始测量", null, ExceptionLevel.Fatal);

            if (string.IsNullOrWhiteSpace(BarCode))
            {
                OnClearBarcode?.Invoke();
                throw new ProcessException("未输入产品条码，请勿开始测量");
            }

            MachineState = MachineState.Running;
            OnMeasureStart?.BeginInvoke(null, null);

            var measurements = Config.MeasurementUnitCollection.Where(u => u.IsEnabled).ToList().DeepSerializeClone();
@@ -173,7 +175,18 @@
            {
                Barcode = BarCode,
                Measurements = measurements,
                StartTime = DateTime.Now,
            };

            var existedProduction = productionList.FirstOrDefault(u => u.Barcode == pMeasure.Barcode);
            if (existedProduction != null)
            {
                productionList.Remove(existedProduction);
                existedProduction.Dispose();
                existedProduction = null;
            }

            productionList.Add(pMeasure);

            pMeasure.InitialMeasurementsPropertyChanged();
            pMeasure.PropertyChanged += MeasureProduction_PropertyChanged;
@@ -182,120 +195,177 @@
                  {
                      _pauseHandle.WaitHandle.WaitOne();

                      IDevice device = DeviceCollection.FirstOrDefault(u => u.Id == s.MotionDevice);
                      IDevice device = DeviceCollection.FirstOrDefault(u => u.Id == s.MotionOp.Device);
                      if (device == null)
                          throw new ProcessException($"{s.Name}拍照点位未设置运动设备");

                      IMotion motionDevice = device as IMotion;
                      IMotionCard motionDevice = device as IMotionCard;

                      if (motionDevice == null)
                          throw new ProcessException($"{s.Name}拍照点位设置{device.Name}不是运动设备");

                      if (!motionDevice.MoveToPoint(null))
                      var response = motionDevice.Run(s.MotionOp.OpConfig);
                      if (!response.Result)
                      {
                          throw new ProcessException("运动中止", null, ExceptionLevel.Info);
                          throw new ProcessException($"{device.Name}异常，{response.Message}", null, ExceptionLevel.Fatal);
                      }

                      CameraBase camera = DeviceCollection.FirstOrDefault(u => u.Id == s.CameraOp.Device) as CameraBase;
                      if (camera == null)
                          return;

                      ImageSet imgSet = camera.Snapshot(s.CameraOp.OpConfig);
                      if (imgSet == null)
                          return;
                      string imgSetId = "";
                      HImage hImage = null;
                      try
                      {
                          hImage = CollectHImage(camera, s.CameraOp.OpConfig, out imgSetId);
                      }
                      catch (ProcessException pEx)
                      {
                          pEx.Level = ExceptionLevel.Fatal;
                          throw pEx;
                      }

                      RunImageHandle(camera, s.CameraOp.OpConfig, imgSet, s.Id, s.Name, pMeasure.Measurements);
                      if (string.IsNullOrWhiteSpace(imgSetId))
                      {
                          return;
                      }

                      RunImageHandle(camera, s.CameraOp.OpConfig, hImage, s.Id, s.Name, pMeasure.Measurements);
                  });

            BarCode = "";
            LogAsync(DateTime.Now, $"{pMeasure.Barcode}测量动作完成", "");

            return new ProcessResponse(true);
        }

        /// <summary>
        /// 暂停标志  
        /// WaitHandle 暂停句柄  默认为非阻塞 可执行
        /// WaitResult 暂停标志 true 正常执行  false 暂停中
        /// </summary>
        ManualWaitConfirm _pauseHandle = new ManualWaitConfirm()
        #region 双手启动
        bool isLeftStart = false;
        bool IsLeftStart
        {
            WaitHandle = new ManualResetEvent(true),
            WaitResult = true,
        };

        [ProcessMethod("", "PauseJob", "暂停流程", InvokeType.TestInvoke)]
        public ProcessResponse PauseJob(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice)
        {
            if (_pauseHandle.WaitResult)
            get => isLeftStart;
            set
            {
                #region 板卡暂停动作
                #endregion

                _pauseHandle.WaitHandle.Reset();
                isLeftStart = value;
                StartCheck();
            }
            else
            {
                #region 板卡恢复动作
                #endregion

                _pauseHandle.WaitHandle.Set();
            }

            _pauseHandle.WaitResult = !_pauseHandle.WaitResult;
            return new ProcessResponse(_pauseHandle.WaitResult);
        }

        bool isRightStart = false;
        bool IsRightStart
        {
            get => isRightStart;
            set
            {
                isRightStart = value;
                StartCheck();
            }
        }

        private void StartCheck()
        {
            if (isRightStart && isLeftStart)
            {
                StartJob(null, null, null);
            }
        }

        [ProcessMethod("", "Start_Left", "左手启动", InvokeType.TestInvoke)]
        public ProcessResponse Start_Left(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice)
        {
            if (opConfig.InputPara != null && opConfig.InputPara.Count > 0)
            {
                IsLeftStart = opConfig.InputPara[0] == 1;
            }

            return new ProcessResponse();
        }

        [ProcessMethod("", "Start_Right", "右手启动", InvokeType.TestInvoke)]
        public ProcessResponse Start_Right(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice)
        {
            if (opConfig.InputPara != null && opConfig.InputPara.Count > 0)
            {
                IsRightStart = opConfig.InputPara[0] == 1;
            }

            return new ProcessResponse();
        }
        #endregion

        #region 私有方法
        private void MeasureProduction_PropertyChanged(object sender, PropertyChangedEventArgs e)
        {
            if (sender is ProductionMeasurement pMeasure)
            {
                //检查是否全部完成
                pMeasure.Measurements.ForEach(m =>
                lock (pMeasure)
                {
                    if (m.KeyUnitCollection.All(k => k.IsDone != null))
                    //检查是否全部完成
                    pMeasure.Measurements.ForEach(m =>
                    {
                        if (!m.IsUpdated)
                        if (m.KeyUnitCollection.All(k => k.IsDone != null))
                        {
                            if (m.KeyUnitCollection.Any(k => k.IsDone == false))
                            if (!m.IsUpdated)
                            {
                                m.Spec.ActualValue = -999;
                            }
                            else
                            {
                                string toolKey = m.Id + "|" + m.Spec.AlgorithemPath;
                                if (!_halconToolDict.ContainsKey(toolKey))
                                if (m.KeyUnitCollection.Any(k => k.IsDone == false))
                                {
                                    LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}算法未初始化", "");
                                    m.Spec.ActualValue = -999;
                                }
                                else
                                {
                                    var array = m.KeyUnitCollection.SelectMany(u => u.MeasureValueDict.Values.ToList().ConvertAll(v => v ?? -999)).ToArray();
                                    _halconToolDict[toolKey].InputTupleDic["INPUT_Params"] = new HTuple(array);
                                    if (!_halconToolDict[toolKey].RunProcedure(out string error))
                                    string toolKey = m.Id + "|" + m.Spec.AlgorithemPath;
                                    if (!_halconToolDict.ContainsKey(toolKey))
                                    {
                                        LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}算法异常,{error}", "");
                                        LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}算法未初始化", "");
                                        m.Spec.ActualValue = -999;
                                    }
                                    else
                                    {
                                        m.Spec.ActualValue = _halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D;
                                        LogAsync(DateTime.Now, $"{m.GetDisplayText()}数据{m.Spec.ActualValue}，结果{(m.Spec.MeasureResult == null ? "TBD" : (m.Spec.MeasureResult == true ? "OK" : "NG"))}", "");
                                        var array = m.KeyUnitCollection.SelectMany(u => u.MeasureValueDict.Values.ToList().ConvertAll(v => v ?? -999)).ToArray();
                                        _halconToolDict[toolKey].InputTupleDic["INPUT_Params"] = new HTuple(array);
                                        if (!_halconToolDict[toolKey].RunProcedure(out string error))
                                        {
                                            LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}算法异常,{error}", "");
                                            m.Spec.ActualValue = -999;
                                        }
                                        else
                                        {
                                            m.Spec.ActualValue = _halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D;
                                            LogAsync(DateTime.Now, $"{m.GetDisplayText()}数据{m.Spec.ActualValue}，结果{(m.Spec.MeasureResult == null ? "TBD" : (m.Spec.MeasureResult == true ? "OK" : "NG"))}", "");
                                        }
                                    }
                                }

                                LogAsync(DateTime.Now, $"{m.GetDisplayText()}检测结果", $"{((m.Spec.MeasureResult ?? false) ? "OK" : "NG")}");

                                IShapeElement indicator = null;
                                pMeasure.ElementList.Add(indicator);
                                //输出图形基元到界面 todo
                                OnElementUpdated?.BeginInvoke(indicator, null, null);

                                SaveKeyImages(pMeasure.Barcode, m);

                                m.IsUpdated = true;
                            }

                            //输出图形基元到界面 todo
                            OnElementUpdated?.BeginInvoke(null, null, null);

                            m.IsUpdated = true;
                        }
                    }
                });
                    });

                if (!pMeasure.Measurements.All(m => m.IsUpdated))
                {
                    return;
                    if (!pMeasure.Measurements.All(m => m.IsUpdated))
                    {
                        return;
                    }
                }

                pMeasure.EndTime = DateTime.Now;
                bool pResult = pMeasure.Measurements.All(u => u.Spec.MeasureResult == true);
                OnUpdateResult?.Invoke(DateTime.Now, pResult ? 1 : 0);
                OnUpdateCT?.Invoke((float)(pMeasure.EndTime.Value - pMeasure.StartTime.Value).TotalSeconds);

                LogAsync(DateTime.Now, $"{pMeasure.Barcode} 检测完成，结果 {(pResult ? "OK" : "NG")}", "");

                if (MachineState == MachineState.Running)
                    MachineState = MachineState.Ready;

                //MES输出 todo

@@ -303,12 +373,97 @@

                //数据库保存 todo

                //MeasureDict.Remove(pMeasure.Barcode);
                SaveWholeImage(pMeasure);

                productionList.RemoveAll(p => p.Barcode == pMeasure.Barcode);
                pMeasure.Dispose();
            }
        }

        private async void RunImageHandle(CameraBase camera, IOperationConfig opConfig, ImageSet imgSet, string snapshotId, string snapshotName, List<MeasurementUint> measureList)
        #region 图像保存
        private void SaveWholeImage(ProductionMeasurement pMeasure)
        {
            try
            {
                Bitmap backImage = (Bitmap)Bitmap.FromFile(Config.BackgroundImagePath);

                Bitmap map = new Bitmap(backImage.Width, backImage.Height);
                using (Graphics g = Graphics.FromImage(map))
                {
                    g.DrawImage(backImage, new PointF(0, 0));

                    pMeasure.ElementList.ForEach(e =>
                    {
                        e.Draw(g);
                    });
                }

                string dir = Path.Combine(Config.ImageSaveFolder, "TopView", DateTime.Now.ToString("yyyyMMdd"));
                if (!Directory.Exists(dir))
                {
                    Directory.CreateDirectory(dir);
                }

                map.Save(Path.Combine(dir, $"{pMeasure.Barcode}_{DateTime.Now.ToString("HHmmss")}.bmp"));
            }
            catch (Exception ex)
            {
                LogAsync(DateTime.Now, "整体图片保存异常", ex.GetExceptionMessage());
            }
        }

        private void SaveKeyImages(string barCode, MeasurementUnit measureUnit)
        {
            string measureName = measureUnit.GetDisplayText();
            if (Config.ImageSaveOption.IsSaveOriginImage)
            {
                measureUnit.KeyUnitCollection.ForEach(u => u.ImageSaveStatus++);

                string dir = Path.Combine(Config.ImageSaveFolder, "Origin", DateTime.Now.ToString("yyyyMMdd"), barCode, measureUnit.MeasureType);
                if (!Directory.Exists(dir))
                {
                    Directory.CreateDirectory(dir);
                }

                SaveKeyImages(measureUnit, measureName, dir);
            }

            string result = (measureUnit.Spec.MeasureResult ?? false) ? "OK" : "NG";
            if (Config.ImageSaveOption.AddtionalSaveType.ToUpper().Contains(result))
            {
                measureUnit.KeyUnitCollection.ForEach(u => u.ImageSaveStatus++);

                string dir = Path.Combine(Config.ImageSaveFolder, result, DateTime.Now.ToString("yyyyMMdd"), barCode, measureUnit.MeasureType);
                if (!Directory.Exists(dir))
                {
                    Directory.CreateDirectory(dir);
                }

                SaveKeyImages(measureUnit, measureName, dir);
            }
        }

        private async void SaveKeyImages(MeasurementUnit measureUnit, string measureName, string dir)
        {
            await Task.Run(() =>
            {
                measureUnit.KeyUnitCollection.ForEach(u =>
                {
                    int i = 0;
                    u.KeyImages?.ForEach(image =>
                    {
                        string fileName = Path.Combine(dir, $"{measureName}_{u.Key}{(i == 0 ? "" : $"-{i}")}_{DateTime.Now.ToString("HHmmss")}.tiff");
                        image.WriteImage("tiff", 0, fileName);
                        i++;
                    });

                    u.ImageSaveStatus--;
                });
            });
        }
        #endregion

        private async void RunImageHandle(CameraBase camera, IOperationConfig opConfig, HImage hImage, string snapshotId, string snapshotName, List<MeasurementUnit> measureList)
        {
            await Task.Run(() =>
             {
@@ -316,7 +471,7 @@
                 var keyBindCollection = measureList.SelectMany(u => u.KeyUnitCollection).Where(u => keys.Any(k => k.Key == u.Key)).ToList();

                 string toolKey = (opConfig as CameraOprerationConfigBase).AlgorithemPath;
                 HObject images = imgSet.HImage;
                 HObject images = hImage;

                 if (!string.IsNullOrWhiteSpace(toolKey))
                 {
@@ -328,7 +483,7 @@
                         return;
                     }

                     _halconToolDict[toolKey].InputImageDic["INPUT_Image"] = imgSet.HImage;
                     _halconToolDict[toolKey].InputImageDic["INPUT_Image"] = hImage;
                     if (!_halconToolDict[toolKey].RunProcedure(out string error))
                     {
                         LogAsync(DateTime.Now, $"{snapshotName}取图算法异常，{error}", "");
@@ -398,14 +553,21 @@
                                 }
                             }

                             keyBindList.ForEach(kb => kb.FillKeyValues(resultDict));
                             keyBindList.ForEach(kb =>
                             {
                                 kb.KeyImages.Add(image.Clone() as HImage);
                                 kb.FillKeyValues(resultDict);
                             });
                         });

                     image.Dispose();
                 });

                 if (count.I != 1)
                     imgSet.HImage.Dispose();
                 {
                     hImage?.Dispose();
                     hImage = null;
                 }
             });
        }
        #endregion