领胜LDS 键盘AOI检测项目
patrick.xu
2022-02-24 3322022068ab818912d6f5d9e5eb31f51cc639c2
src/Bro.M071.Process/M071Process.cs
@@ -54,6 +54,8 @@
        string _precision = "f3";
        double _allowedShift = 0;
        double _allowedShift2 = 0;
        public override void Open()
        {
            InitialSetting();
@@ -84,11 +86,39 @@
                DataUploadMethod = InitialMESWebServiceMethod(DataUploadMethodName, out DataUploadObj);
            }
            PrepareDataShift();
        }
        private void PrepareDataShift()
        {
            var allowedShiftStr = ConfigurationManager.AppSettings["DataShift"];
            if (!double.TryParse(allowedShiftStr, out _allowedShift))
            {
                _allowedShift = 0;
            }
            string path = Path.Combine(AppDomain.CurrentDomain.BaseDirectory, "dataShift");
            if (!File.Exists(path))
            {
                _allowedShift2 = 0;
            }
            else
            {
                using (StreamReader reader = new StreamReader(path, System.Text.Encoding.UTF8))
                {
                    string data = reader.ReadToEnd();
                    if (!string.IsNullOrWhiteSpace(data))
                    {
                        if (double.TryParse(data, out double dataValue))
                        {
                            _allowedShift2 = dataValue;
                        }
                    }
                }
            }
            _allowedShift += _allowedShift2;
        }
        private void InitialMotionCardBaseAxisAlarm()
@@ -531,6 +561,58 @@
            return new ProcessResponse();
        }
        [ProcessMethod("KeyUnitGenerate", "GenerateKeyUnitByKeyNames", "生成单键配置", InvokeType.TestInvoke)]
        public ProcessResponse GenerateKeyUnitByKeyNames(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice)
        {
            if (opConfig is KeyUnitGenerateConfig config)
            {
                int i = 1;
                bool isStart = false;
                bool isEnd = false;
                foreach (string k in Config.KeyNameCollection)
                {
                    if (k == config.StartKey)
                    {
                        isStart = true;
                    }
                    else if (k == config.EndKey)
                    {
                        isEnd = true;
                    }
                    if (isStart)
                    {
                        KeyUnit unit = new KeyUnit();
                        unit.Key = unit.AliasName = k;
                        unit.SnapshotPointId = config.SnapshotPointId;
                        unit.KeyAlgorithemId = config.KeyAlgorithemId;
                        unit.KeyResultId = config.KeyResultId;
                        unit.ImageSeq = i;
                        Config.KeyUnitCollection.Add(unit);
                        i++;
                    }
                    if (isEnd)
                    {
                        break;
                    }
                }
            }
            return new ProcessResponse(true);
        }
        [ProcessMethod("", "SortKeyUnits", "单键配置排序", InvokeType.TestInvoke)]
        public ProcessResponse SortKeyUnits(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice)
        {
            if (Config.KeyUnitCollection.Count > 0)
            {
                Config.KeyUnitCollection = Config.KeyUnitCollection.OrderBy(u => u.SnapshotPointId).ThenBy(u => u.ImageSeq).ToList();
            }
            return new ProcessResponse(true);
        }
        #endregion
        #region 私有方法
@@ -582,7 +664,6 @@
                                        }
                                        else
                                        {
                                            _halconToolDict[toolKey].InputTupleDic["INPUT_Params"] = new HTuple(array);
                                            if (!_halconToolDict[toolKey].RunProcedure(out string error))
                                            {
@@ -595,14 +676,22 @@
                                                double actualValue = double.Parse(_halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D.ToString(_precision));
                                                m.Spec.ActualValue = actualValue;
                                                //M071要求超限数据在允许范围内压缩到合格范围内
                                                if (_allowedShift > 0 && m.Spec.MeasureResult != null && m.Spec.MeasureResult.Value == false)
                                                if (m.MeasureType.ToLower() == "alignment" || m.MeasureType.ToLower() == "slant")
                                                {
                                                    m.Spec.ActualValue = m.Spec.StandardValue + (actualValue - m.Spec.StandardValue) * (m.Spec.Tolrenance_Positive - m.Spec.StandardValue) / (m.Spec.Tolrenance_Positive - m.Spec.StandardValue + _allowedShift);
                                                    //M071要求超限数据在允许范围内压缩到合格范围内
                                                    if (_allowedShift > 0 && m.Spec.MeasureResult != null && m.Spec.MeasureResult.Value == false)
                                                    {
                                                        m.Spec.ActualValue = m.Spec.StandardValue + (actualValue - m.Spec.StandardValue) * (m.Spec.Tolrenance_Positive - m.Spec.StandardValue) / (m.Spec.Tolrenance_Positive - m.Spec.StandardValue + _allowedShift);
                                                    }
                                                }
                                            }
                                        }
                                    }
                                }
                                if (m.Spec?.ActualValue != null)
                                {
                                    LogAsync(DateTime.Now, $"{m.Name}检测结果{m.Spec.ActualValue.Value.ToString(_precision)}", "");
                                }
                                KeyIndicator indicator = new KeyIndicator(m.Id, m.DisplayLocation);
@@ -1424,21 +1513,43 @@
                                }
                                else
                                {
                                    var results = _halconToolDict[keyToolKey].GetResultTuple("OUTPUT_Results").DArr.ToList();
                                    var results = _halconToolDict[keyToolKey].GetResultTuple("OUTPUT_Results").HTupleToDouble();
                                    if (results.Count == 0 || results.Any(u => u < 0))
                                    {
                                        LogAsync(DateTime.Now, $"{k.AliasName}原始数据异常", "");
                                        LogAsync(DateTime.Now, $"{k.AliasName}原始数据{string.Join(",", results)}异常", "");
                                    }
                                    else
                                    {
                                        //LogAsync(DateTime.Now, $"{k.AliasName}原始数据", $"{string.Join(" ", results)}");
                                        results = results.Select(u => u - Config.PlanCompensation).ToList();
                                        string resultStr = "";
                                        resultDict = k.KeyResultList.ToDictionary(u => u, u =>
                                        {
                                            int index = k.KeyResultList.IndexOf(u);
                                            return results[index];
                                            if (index < results.Count && index >= 0)
                                            {
                                                double origin = results[index];
                                                var compensation = k.KeyCompensationCollection.FirstOrDefault(c => c.KeyResult == u);
                                                if (compensation != null)
                                                {
                                                    origin = origin + compensation.Compensation;
                                                }
                                                resultStr += $"{u} {origin};";
                                                return origin;
                                            }
                                            else
                                            {
                                                return -999.0;
                                            }
                                        });
                                        LogAsync(DateTime.Now, $"{k.AliasName}结果:{resultStr}", "");
                                    }
                                }
                            }