领胜LDS 键盘AOI检测项目
xcd
2020-07-03 3cba54c4ee8d29d33ed21a2c749a9d2f2d03e22d
src/Bro.M071.Process/M071Process.cs
@@ -7,6 +7,7 @@
using System;
using System.Collections.Generic;
using System.ComponentModel;
using System.Drawing;
using System.IO;
using System.Linq;
using System.Text;
@@ -41,6 +42,16 @@
            InitialSetting();
            base.Open();
            CheckMachineState();
        }
        /// <summary>
        /// 检查设备状态
        /// </summary>
        private void CheckMachineState()
        {
            throw new NotImplementedException();
        }
        private void InitialSetting()
@@ -99,7 +110,7 @@
                    if (keyRespone.Count == 0)
                        throw new ProcessException($"{u.GetDisplayText()}对应的单键不存在或不可用");
                    if (b.KeyResult == "All")
                    if (b.KeyResultId == "All")
                    {
                        keyRespone.SelectMany(kr => kr.KeyResultList).ToList().ForEach(r =>
                          {
@@ -108,7 +119,7 @@
                    }
                    else
                    {
                        b.MeasureValueDict[b.KeyResult] = null;
                        b.MeasureValueDict[b.KeyResultId] = null;
                    }
                });
            });
@@ -153,6 +164,8 @@
            }
        }
        List<ProductionMeasurement> productionList = new List<ProductionMeasurement>();
        [ProcessMethod("", "StartJob", "开始扫描", InvokeType.TestInvoke)]
        public ProcessResponse StartJob(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice)
        {
@@ -175,6 +188,16 @@
                Measurements = measurements,
            };
            var existedProduction = productionList.FirstOrDefault(u => u.Barcode == pMeasure.Barcode);
            if (existedProduction != null)
            {
                productionList.Remove(existedProduction);
                existedProduction.Dispose();
                existedProduction = null;
            }
            productionList.Add(pMeasure);
            pMeasure.InitialMeasurementsPropertyChanged();
            pMeasure.PropertyChanged += MeasureProduction_PropertyChanged;
@@ -182,133 +205,199 @@
                  {
                      _pauseHandle.WaitHandle.WaitOne();
                      IDevice device = DeviceCollection.FirstOrDefault(u => u.Id == s.MotionDevice);
                      IDevice device = DeviceCollection.FirstOrDefault(u => u.Id == s.MotionOp.Device);
                      if (device == null)
                          throw new ProcessException($"{s.Name}拍照点位未设置运动设备");
                      IMotion motionDevice = device as IMotion;
                      IMotionCard motionDevice = device as IMotionCard;
                      if (motionDevice == null)
                          throw new ProcessException($"{s.Name}拍照点位设置{device.Name}不是运动设备");
                      if (!motionDevice.MoveToPoint(null))
                      var response = motionDevice.Run(s.MotionOp.OpConfig);
                      if (!response.Result)
                      {
                          throw new ProcessException("运动中止", null, ExceptionLevel.Info);
                          throw new ProcessException($"{device.Name}异常,{response.Message}", null, ExceptionLevel.Info);
                      }
                      CameraBase camera = DeviceCollection.FirstOrDefault(u => u.Id == s.CameraOp.Device) as CameraBase;
                      if (camera == null)
                          return;
                      ImageSet imgSet = camera.Snapshot(s.CameraOp.OpConfig);
                      if (imgSet == null)
                      HImage hImage = CollectHImage(camera, s.CameraOp.OpConfig, out string imgSetId);
                      if (string.IsNullOrWhiteSpace(imgSetId))
                      {
                          return;
                      }
                      RunImageHandle(camera, s.CameraOp.OpConfig, imgSet, s.Id, s.Name, pMeasure.Measurements);
                      RunImageHandle(camera, s.CameraOp.OpConfig, hImage, s.Id, s.Name, pMeasure.Measurements);
                  });
            BarCode = "";
            return new ProcessResponse(true);
        }
        /// <summary>
        /// 暂停标志
        /// WaitHandle 暂停句柄  默认为非阻塞 可执行
        /// WaitResult 暂停标志 true 正常执行  false 暂停中
        /// </summary>
        ManualWaitConfirm _pauseHandle = new ManualWaitConfirm()
        {
            WaitHandle = new ManualResetEvent(true),
            WaitResult = true,
        };
        [ProcessMethod("", "PauseJob", "暂停流程", InvokeType.TestInvoke)]
        public ProcessResponse PauseJob(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice)
        {
            if (_pauseHandle.WaitResult)
            {
                #region 板卡暂停动作
                #endregion
                _pauseHandle.WaitHandle.Reset();
            }
            else
            {
                #region 板卡恢复动作
                #endregion
                _pauseHandle.WaitHandle.Set();
            }
            _pauseHandle.WaitResult = !_pauseHandle.WaitResult;
            return new ProcessResponse(_pauseHandle.WaitResult);
        }
        #region 私有方法
        private void MeasureProduction_PropertyChanged(object sender, PropertyChangedEventArgs e)
        {
            if (sender is ProductionMeasurement pMeasure)
            {
                //检查是否全部完成
                pMeasure.Measurements.ForEach(m =>
                lock (pMeasure)
                {
                    if (m.KeyUnitCollection.All(k => k.IsDone != null))
                    //检查是否全部完成
                    pMeasure.Measurements.ForEach(m =>
                    {
                        if (!m.IsUpdated)
                        if (m.KeyUnitCollection.All(k => k.IsDone != null))
                        {
                            if (m.KeyUnitCollection.Any(k => k.IsDone == false))
                            if (!m.IsUpdated)
                            {
                                m.Spec.ActualValue = -999;
                            }
                            else
                            {
                                string toolKey = m.Id + "|" + m.Spec.AlgorithemPath;
                                if (!_halconToolDict.ContainsKey(toolKey))
                                if (m.KeyUnitCollection.Any(k => k.IsDone == false))
                                {
                                    LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}算法未初始化", "");
                                    m.Spec.ActualValue = -999;
                                }
                                else
                                {
                                    var array = m.KeyUnitCollection.SelectMany(u => u.MeasureValueDict.Values.ToList().ConvertAll(v => v ?? -999)).ToArray();
                                    _halconToolDict[toolKey].InputTupleDic["INPUT_Params"] = new HTuple(array);
                                    if (!_halconToolDict[toolKey].RunProcedure(out string error))
                                    string toolKey = m.Id + "|" + m.Spec.AlgorithemPath;
                                    if (!_halconToolDict.ContainsKey(toolKey))
                                    {
                                        LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}算法异常,{error}", "");
                                        LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}算法未初始化", "");
                                        m.Spec.ActualValue = -999;
                                    }
                                    else
                                    {
                                        m.Spec.ActualValue = _halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D;
                                        LogAsync(DateTime.Now, $"{m.GetDisplayText()}数据{m.Spec.ActualValue},结果{(m.Spec.MeasureResult == null ? "TBD" : (m.Spec.MeasureResult == true ? "OK" : "NG"))}", "");
                                        var array = m.KeyUnitCollection.SelectMany(u => u.MeasureValueDict.Values.ToList().ConvertAll(v => v ?? -999)).ToArray();
                                        _halconToolDict[toolKey].InputTupleDic["INPUT_Params"] = new HTuple(array);
                                        if (!_halconToolDict[toolKey].RunProcedure(out string error))
                                        {
                                            LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}算法异常,{error}", "");
                                            m.Spec.ActualValue = -999;
                                        }
                                        else
                                        {
                                            m.Spec.ActualValue = _halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D;
                                            LogAsync(DateTime.Now, $"{m.GetDisplayText()}数据{m.Spec.ActualValue},结果{(m.Spec.MeasureResult == null ? "TBD" : (m.Spec.MeasureResult == true ? "OK" : "NG"))}", "");
                                        }
                                    }
                                }
                                LogAsync(DateTime.Now, $"{m.GetDisplayText()}检测结果", $"{((m.Spec.MeasureResult ?? false) ? "OK" : "NG")}");
                                IShapeElement indicator = null;
                                pMeasure.ElementList.Add(indicator);
                                //输出图形基元到界面 todo
                                OnElementUpdated?.BeginInvoke(indicator, null, null);
                                SaveKeyImages(pMeasure.Barcode, m);
                                m.IsUpdated = true;
                            }
                            //输出图形基元到界面 todo
                            OnElementUpdated?.BeginInvoke(null, null, null);
                            m.IsUpdated = true;
                        }
                    });
                    if (!pMeasure.Measurements.All(m => m.IsUpdated))
                    {
                        return;
                    }
                });
                if (!pMeasure.Measurements.All(m => m.IsUpdated))
                {
                    return;
                    //MES输出 todo
                    //Excel报表输出 todo
                    //数据库保存 todo
                    SaveWholeImage(pMeasure);
                    productionList.RemoveAll(p => p.Barcode == pMeasure.Barcode);
                    pMeasure.Dispose();
                }
                //MES输出 todo
                //Excel报表输出 todo
                //数据库保存 todo
                //MeasureDict.Remove(pMeasure.Barcode);
                pMeasure.Dispose();
            }
        }
        private async void RunImageHandle(CameraBase camera, IOperationConfig opConfig, ImageSet imgSet, string snapshotId, string snapshotName, List<MeasurementUint> measureList)
        #region 图像保存
        private void SaveWholeImage(ProductionMeasurement pMeasure)
        {
            try
            {
                Bitmap backImage = (Bitmap)Bitmap.FromFile(Config.BackgroundImagePath);
                Bitmap map = new Bitmap(backImage.Width, backImage.Height);
                using (Graphics g = Graphics.FromImage(map))
                {
                    g.DrawImage(backImage, new PointF(0, 0));
                    pMeasure.ElementList.ForEach(e =>
                    {
                        e.Draw(g);
                    });
                }
                string dir = Path.Combine(Config.ImageSaveFolder, "TopView", DateTime.Now.ToString("yyyyMMdd"));
                if (!Directory.Exists(dir))
                {
                    Directory.CreateDirectory(dir);
                }
                map.Save(Path.Combine(dir, $"{pMeasure.Barcode}_{DateTime.Now.ToString("HHmmss")}.bmp"));
            }
            catch (Exception ex)
            {
                LogAsync(DateTime.Now, "整体图片保存异常", ex.GetExceptionMessage());
            }
        }
        private void SaveKeyImages(string barCode, MeasurementUint measureUnit)
        {
            string measureName = measureUnit.GetDisplayText();
            if (Config.ImageSaveOption.IsSaveOriginImage)
            {
                measureUnit.KeyUnitCollection.ForEach(u => u.ImageSaveStatus++);
                string dir = Path.Combine(Config.ImageSaveFolder, "Origin", DateTime.Now.ToString("yyyyMMdd"), barCode, measureUnit.MeasureType);
                if (!Directory.Exists(dir))
                {
                    Directory.CreateDirectory(dir);
                }
                SaveKeyImages(measureUnit, measureName, dir);
            }
            string result = (measureUnit.Spec.MeasureResult ?? false) ? "OK" : "NG";
            if (Config.ImageSaveOption.AddtionalSaveType.ToUpper().Contains(result))
            {
                measureUnit.KeyUnitCollection.ForEach(u => u.ImageSaveStatus++);
                string dir = Path.Combine(Config.ImageSaveFolder, result, DateTime.Now.ToString("yyyyMMdd"), barCode, measureUnit.MeasureType);
                if (!Directory.Exists(dir))
                {
                    Directory.CreateDirectory(dir);
                }
                SaveKeyImages(measureUnit, measureName, dir);
            }
        }
        private async void SaveKeyImages(MeasurementUint measureUnit, string measureName, string dir)
        {
            await Task.Run(() =>
            {
                measureUnit.KeyUnitCollection.ForEach(u =>
                {
                    int i = 0;
                    u.KeyImages?.ForEach(image =>
                    {
                        string fileName = Path.Combine(dir, $"{measureName}_{u.Key}{(i == 0 ? "" : $"-{i}")}_{DateTime.Now.ToString("HHmmss")}.tiff");
                        image.WriteImage("tiff", 0, fileName);
                        i++;
                    });
                    u.ImageSaveStatus--;
                });
            });
        }
        #endregion
        private async void RunImageHandle(CameraBase camera, IOperationConfig opConfig, HImage hImage, string snapshotId, string snapshotName, List<MeasurementUint> measureList)
        {
            await Task.Run(() =>
             {
@@ -316,7 +405,7 @@
                 var keyBindCollection = measureList.SelectMany(u => u.KeyUnitCollection).Where(u => keys.Any(k => k.Key == u.Key)).ToList();
                 string toolKey = (opConfig as CameraOprerationConfigBase).AlgorithemPath;
                 HObject images = imgSet.HImage;
                 HObject images = hImage;
                 if (!string.IsNullOrWhiteSpace(toolKey))
                 {
@@ -328,7 +417,7 @@
                         return;
                     }
                     _halconToolDict[toolKey].InputImageDic["INPUT_Image"] = imgSet.HImage;
                     _halconToolDict[toolKey].InputImageDic["INPUT_Image"] = hImage;
                     if (!_halconToolDict[toolKey].RunProcedure(out string error))
                     {
                         LogAsync(DateTime.Now, $"{snapshotName}取图算法异常,{error}", "");
@@ -398,14 +487,21 @@
                                 }
                             }
                             keyBindList.ForEach(kb => kb.FillKeyValues(resultDict));
                             keyBindList.ForEach(kb =>
                             {
                                 kb.KeyImages.Add(image.Clone() as HImage);
                                 kb.FillKeyValues(resultDict);
                             });
                         });
                     image.Dispose();
                 });
                 if (count.I != 1)
                     imgSet.HImage.Dispose();
                 {
                     hImage?.Dispose();
                     hImage = null;
                 }
             });
        }
        #endregion