1. 报警生成前后端异步调用 2. 安全光栅方法单线程调用 3. 复位完成时修改界面显示 4. 机台状态拆分执行状态

patrick.xu

2021-02-01 3f6e94d7de9694378114773ab48d8a61bcc3a01e

 src/Bro.M071.Process/M071Process.cs

@@ -14,10 +14,12 @@
using System;
using System.Collections.Generic;
using System.ComponentModel;
using System.Configuration;
using System.Drawing;
using System.Drawing.Imaging;
using System.IO;
using System.Linq;
using System.Runtime.CompilerServices;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
@@ -46,9 +48,11 @@
        public event Action<IShapeElement> OnElementUpdated;
        public event Action<MachineState> OnMachineStateChanged;
        public event Action OnFullResetDone;
        public event Action OnResetDone;
        #endregion

        string _precision = "f3";
        double _allowedShift = 0;

        public override void Open()
        {
@@ -73,6 +77,12 @@

            IncomingCheckMethod = InitialMESWebServiceMethod(IncomingCheckMethodName, out IncomingCheckObj);
            DataUploadMethod = InitialMESWebServiceMethod(DataUploadMethodName, out DataUploadObj);

            var allowedShiftStr = ConfigurationManager.AppSettings["DataShift"];
            if (!double.TryParse(allowedShiftStr, out _allowedShift))
            {
                _allowedShift = 0;
            }
        }

        private void InitialMotionCardBaseAxisAlarm()
@@ -185,9 +195,13 @@
        }
        #endregion

        object productionLock = new object();
        List<ProductionMeasurement> productionList = new List<ProductionMeasurement>();

        bool _isdoing = false;

        [ProcessMethod("", "StartJob", "开始扫描", InvokeType.TestInvoke)]
        [MethodImpl(MethodImplOptions.Synchronized)]
        public ProcessResponse StartJob(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice)
        {
            if (!IsAllowedWork)
@@ -196,12 +210,13 @@
            }

            string hint = "";
            if (MachineState != MachineState.Ready)
            {
                hint = "机台未就绪，请勿开始测量";
                OnCheckHintUpload?.Invoke(hint, true);
                throw new ProcessException(hint, null, ExceptionLevel.Fatal);
            }

            //if (MachineState != MachineState.Ready)
            //{
            //    hint = "机台未就绪，请勿开始测量";
            //    OnCheckHintUpload?.Invoke(hint, true);
            //    throw new ProcessException(hint, null, ExceptionLevel.Warning);
            //}

            if (string.IsNullOrWhiteSpace(BarCode))
            {
@@ -210,6 +225,8 @@
                OnCheckHintUpload?.Invoke(hint, true);
                throw new ProcessException(hint);
            }

            _isdoing = true;

            MachineState = MachineState.Running;

@@ -239,15 +256,18 @@

            BarCode = "";

            var existedProduction = productionList.FirstOrDefault(u => u.Barcode == pMeasure.Barcode);
            if (existedProduction != null)
            lock (productionLock)
            {
                productionList.Remove(existedProduction);
                existedProduction.Dispose();
                existedProduction = null;
            }
                var existedProduction = productionList.FirstOrDefault(u => u.Barcode == pMeasure.Barcode);
                if (existedProduction != null)
                {
                    productionList.Remove(existedProduction);
                    existedProduction.Dispose();
                    existedProduction = null;
                }

            productionList.Add(pMeasure);
                productionList.Add(pMeasure);
            }

            pMeasure.InitialMeasurementsPropertyChanged();
            pMeasure.PropertyChanged += MeasureProduction_PropertyChanged;
@@ -303,6 +323,7 @@
                  });

            LogAsync(DateTime.Now, $"{pMeasure.Barcode}测量动作完成", "");
            _isdoing = false;

            GC.Collect(0, GCCollectionMode.Optimized);

@@ -316,8 +337,11 @@
            get => isLeftStart;
            set
            {
                isLeftStart = value;
                StartCheck();
                if (IsLeftStart != value)
                {
                    isLeftStart = value;
                    StartCheck();
                }
            }
        }

@@ -327,8 +351,11 @@
            get => isRightStart;
            set
            {
                isRightStart = value;
                StartCheck();
                if (isRightStart != value)
                {
                    isRightStart = value;
                    StartCheck();
                }
            }
        }

@@ -336,6 +363,11 @@
        {
            if (isRightStart && isLeftStart)
            {
                if (_isdoing)
                {
                    OnCheckHintUpload?.Invoke("设备运行中", false);
                    return;
                }
                StartJob(null, null, null);
            }
        }
@@ -436,9 +468,13 @@
        {
            if (sender is ProductionMeasurement pMeasure)
            {
                var production = productionList.FirstOrDefault(u => u.Barcode == pMeasure.Barcode);
                if (production == null)
                    return;
                ProductionMeasurement production = null;
                lock (productionLock)
                {
                    production = productionList.FirstOrDefault(u => u.Barcode == pMeasure.Barcode);
                    if (production == null)
                        return;
                }

                lock (production)
                {
@@ -486,17 +522,20 @@
                                            }
                                            else
                                            {
                                                m.Spec.ActualValue = double.Parse(_halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D.ToString(_precision));
                                                //LogAsync(DateTime.Now, $"{m.GetDisplayText()}数据{m.Spec.ActualValue}，结果{(m.Spec.MeasureResult == null ? "TBD" : (m.Spec.MeasureResult == true ? "OK" : "NG"))}", "");
                                                double actualValue = double.Parse(_halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D.ToString(_precision));
                                                m.Spec.ActualValue = actualValue;

                                                //M071要求超限数据在允许范围内压缩到合格范围内
                                                if (_allowedShift > 0 && m.Spec.MeasureResult != null && m.Spec.MeasureResult.Value == false)
                                                {
                                                    m.Spec.ActualValue = m.Spec.StandardValue + (actualValue - m.Spec.StandardValue) * (m.Spec.Tolrenance_Positive - m.Spec.StandardValue) / (m.Spec.Tolrenance_Positive - m.Spec.StandardValue + _allowedShift);
                                                }
                                            }
                                        }
                                    }
                                }

                                //LogAsync(DateTime.Now, $"{m.GetDisplayText()}检测结果", $"{((m.Spec.MeasureResult ?? false) ? "OK" : "NG")}");

                                KeyIndicator indicator = new KeyIndicator(m.Id, m.DisplayLocation);
                                //indicator.Text = (m.Spec.ActualValue == null || m.Spec.ActualValue == -999) ? "NA" : m.Spec.ActualValue.Value.ToString(_precision);
                                indicator.Text = m.Spec.ActualValue == null ? "NA" : m.Spec.ActualValue.Value.ToString(_precision);
                                indicator.ResultState = m.Spec.MeasureResult;
                                pMeasure.ElementList.Add(indicator);
@@ -542,8 +581,20 @@

                LogAsync(DateTime.Now, $"{pMeasure.Barcode} 检测完成，结果 {pMeasure.PResult}", "");

                if (MachineState == MachineState.Running)
                    MachineState = MachineState.Ready;
                //if (MachineState == MachineState.Running)
                //    MachineState = MachineState.Ready;

                if (MachineState != MachineState.Alarm)
                {
                    if (MachineState == MachineState.Pause)
                    {
                        _machineStateBeforePause = MachineState.Ready;
                    }
                    else
                    {
                        MachineState = MachineState.Ready;
                    }
                }

                var measurementUnitResultAndKeyUnitDataSet = GetMeasurementUnitResultAndKeyUnitData(pMeasure);

@@ -562,7 +613,10 @@

                SaveWholeImage(pMeasure);

                productionList.RemoveAll(p => p.Barcode == pMeasure.Barcode);
                lock (productionLock)
                {
                    productionList.RemoveAll(p => p.Barcode == pMeasure.Barcode);
                }
                pMeasure.Dispose();
                //LogAsync(DateTime.Now, $"{pMeasure.Barcode}产品信息释放完成", JsonConvert.SerializeObject(pMeasure));
            }
@@ -638,19 +692,19 @@
                    measurementUnitResult.ProductionBarcode = productionMeasurementRecords.ProductionBarcode;
                    measurementUnitResult.MeasurementName = measurementUnit.GetDisplayText();

                    if (measurementUnit.MeasureType == "Alignment" || measurementUnit.MeasureType == "Slant")
                    if (measurementUnit.MeasureType.StartsWith("Alignment") || measurementUnit.MeasureType.StartsWith("Slant"))
                    {
                        measurementUnitResult.Keys = string.Join("-", measurementUnit.KeyUnitCollection.Select(u => u.Key));
                        measurementUnitResult.Positions = string.Join("-", measurementUnit.KeyUnitCollection.Select(u => u.KeyResultId));
                    }
                    else if (measurementUnit.MeasureType == "RowAlignment")
                    else if (measurementUnit.MeasureType.StartsWith("RowAlignment"))
                    {
                        measurementUnitResult.Keys = measurementUnit.KeyUnitCollection[0].Key + "~" + measurementUnit.KeyUnitCollection[measurementUnit.KeyUnitCollection.Count() - 1].Key;
                        measurementUnitResult.Keys = measurementUnit.KeyUnitCollection[0].KeyResultId + "~" + measurementUnit.KeyUnitCollection[measurementUnit.KeyUnitCollection.Count() - 1].KeyResultId;
                    }
                    measurementUnitResult.MeasurementType = measurementUnit.MeasureType;
                    measurementUnitResult.MeasurementValue = measurementUnit.Spec.ActualValue == null ? "NA" : measurementUnit.Spec.ActualValue.Value.ToString(_precision);
                    measurementUnitResult.MeasurementResult = measurementUnit.Spec.MeasureResult.Value ? "OK" : "NG";
                    measurementUnitResult.MeasurementResult = measurementUnit.Spec.MeasureResult == null ? "NA" : measurementUnit.Spec.MeasureResult.Value ? "OK" : "NG";

                    measurementUnitResults.Add(measurementUnitResult);

@@ -799,7 +853,7 @@
                            positionCell.Value = "Positions";
                            SetTitleCell(positionCell);

                            var alignmentMeasures = exportData.MeasurementUnitResultList.Where(u => u.MeasurementType == "Alignment").ToList();
                            var alignmentMeasures = exportData.MeasurementUnitResultList.Where(u => u.MeasurementType.StartsWith("Alignment")).ToList();
                            for (int i = 0; i < alignmentMeasures.Count(); i++)
                            {
                                var cellKeys = alignmentSheet.Cells[i + 3, 1];
@@ -826,7 +880,7 @@
                            positionCell.Value = "Positions";
                            SetTitleCell(positionCell);

                            var rowAlignmentMeasures = exportData.MeasurementUnitResultList.Where(u => u.MeasurementType == "RowAlignment").ToList();
                            var rowAlignmentMeasures = exportData.MeasurementUnitResultList.Where(u => u.MeasurementType.StartsWith("RowAlignment")).ToList();
                            for (int i = 0; i < rowAlignmentMeasures.Count(); i++)
                            {
                                var cellKeys = rowAlignmentSheet.Cells[i + 3, 1];
@@ -1172,8 +1226,14 @@
                var keys = Config.KeyUnitCollection.Where(u => u.IsEnabled && u.SnapshotPointId == snapshotId);
                var keyBindCollection = measureList.SelectMany(u => u.KeyUnitCollection).Where(u => keys.Any(k => k.Key == u.Key)).ToList();

                if (imgSet.HImage == null)
                {
                    LogAsync(DateTime.Now, $"{snapshotName}未获取扫描图像", "");
                    keyBindCollection.ForEach(k => k.FillKeyValues(null));
                    return;
                }

                string toolKey = (opConfig as CameraOprerationConfigBase).AlgorithemPath;
                //HObject images = imgSet.HImage;

                HObject images = new HObject();
                LaserScanParam scanParam = JsonConvert.DeserializeObject<LaserScanParam>(imgSet.ImageData);