领胜LDS 键盘AOI检测项目
blame | 历史 | 补丁 | 提交 | 提交对比 | ignore whitespace
xcd
2020-07-14 6ca2f993973295e4da82634761da0e5c00e0ef8e 
 src/Bro.M071.Process/M071Process.cs


@@ -5,6 +5,7 @@


using Bro.M071.DBManager;


using Bro.M071.Model;


using Bro.M071.Model.Model;


using Bro.M071.Process.UI;


using Bro.Process;


using HalconDotNet;


using Newtonsoft.Json;


@@ -12,6 +13,7 @@


using System.Collections.Generic;


using System.ComponentModel;


using System.Drawing;


using System.Drawing.Imaging;


using System.IO;


using System.Linq;


using System.Text;


@@ -59,6 +61,7 @@




            Reset(null, null, null);


            FullReset(null);




        }




        private void InitialMotionCardBaseAxisAlarm()


@@ -72,14 +75,14 @@




        private void MotionCard_OnAxisAlarmRaised(int axisIndex, string alarmMsg)


        {


            RaisedAlarm(alarmMsg); 


            RaisedAlarm(alarmMsg);


            MachineState = MachineState.Alarm;


        }




        private void InitialSetting()


        {


            //数据库迁移检查


            //DatabaseInitialize.Initialize();


            DatabaseInitialize.Initialize();




            MotionCardSettingCheck();




@@ -178,6 +181,11 @@


        [ProcessMethod("", "StartJob", "开始扫描", InvokeType.TestInvoke)]


        public ProcessResponse StartJob(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice)


        {


            if (!IsAllowedWork)


            {


                throw new ProcessException(SafetyMsg, null, ExceptionLevel.Fatal);


            }




            if (MachineState != MachineState.Ready)


                throw new ProcessException("机台未就绪，请勿开始测量", null, ExceptionLevel.Fatal);




@@ -219,6 +227,11 @@


            Config.SnapshotPointCollection.Where(u => u.IsEnabled).ToList().ForEach(s =>


                  {


                      _pauseHandle.WaitHandle.WaitOne();




                      if (MachineState != MachineState.Running)


                      {


                          throw new ProcessException("机台状态不在运行中，退出检测");


                      }




                      IDevice device = DeviceCollection.FirstOrDefault(u => u.Id == s.MotionOp.Device);


                      if (device == null)


@@ -363,7 +376,9 @@




                                LogAsync(DateTime.Now, $"{m.GetDisplayText()}检测结果", $"{((m.Spec.MeasureResult ?? false) ? "OK" : "NG")}");




                                IShapeElement indicator = null;


                                KeyIndicator indicator = new KeyIndicator(m.Id, m.DisplayLocation);


                                indicator.Text = (m.Spec.ActualValue == null || m.Spec.ActualValue == -999) ? "NA" : m.Spec.ActualValue.Value.ToString("f2");


                                indicator.ResultState = m.Spec.MeasureResult;


                                pMeasure.ElementList.Add(indicator);


                                //输出图形基元到界面 


                                OnElementUpdated?.BeginInvoke(indicator, null, null);


@@ -401,8 +416,8 @@




                //Excel报表输出 （单个产品的excel导出）


                ExportProductionExcel(measurementUnitResultAndKeyUnitDataSet);


                //数据库保存 


                SaveProductionData(measurementUnitResultAndKeyUnitDataSet);


                ////数据库保存 


                //SaveProductionData(measurementUnitResultAndKeyUnitDataSet);




                SaveWholeImage(pMeasure);




@@ -474,18 +489,19 @@




                measurementUnitResultAndKeyUnitDataSet.ProductionMeasurementRecord = productionMeasurementRecords;




                foreach (var MeasurementUnitResult in pData.Measurements)//获取到单个测量项结果


                foreach (var measurementUnit in pData.Measurements)//获取到单个测量项结果


                {


                    MeasurementUnitResult measurementUnitResult = new MeasurementUnitResult();


                    measurementUnitResult.ProductionMeasurementRecordsId = productionMeasurementRecords.ID;


                    measurementUnitResult.MeasurementName = MeasurementUnitResult.Name;


                    measurementUnitResult.MeasurementType = MeasurementUnitResult.MeasureType;


                    measurementUnitResult.MeasurementValue = MeasurementUnitResult.Spec.ActualValue.ToString();


                    measurementUnitResult.MeasurementResult = MeasurementUnitResult.Spec.MeasureResult.Value ? "OK" : "NG";


                    measurementUnitResult.ProductionBarcode = productionMeasurementRecords.ProductionBarcode;


                    measurementUnitResult.MeasurementName = measurementUnit.Name;


                    measurementUnitResult.MeasurementType = measurementUnit.MeasureType;


                    measurementUnitResult.MeasurementValue = measurementUnit.Spec.ActualValue.ToString();


                    measurementUnitResult.MeasurementResult = measurementUnit.Spec.MeasureResult.Value ? "OK" : "NG";




                    measurementUnitResults.Add(measurementUnitResult);




                    foreach (var keyUnit in MeasurementUnitResult.KeyUnitCollection)//获取单个键的测量结果


                    foreach (var keyUnit in measurementUnit.KeyUnitCollection)//获取单个键的测量结果


                    {


                        foreach (var keyValue in keyUnit.MeasureValueDict)//获取单个键的单个测量item 结果


                        {


@@ -493,6 +509,7 @@


                            if (!isExist)//已存在 不重复添加原始数据


                            {


                                KeyUnitData keyUnitData = new KeyUnitData();


                                keyUnitData.ProductionBarcode = productionMeasurementRecords.ProductionBarcode;


                                keyUnitData.Key = keyUnit.Key;


                                keyUnitData.MeasurementItem = keyValue.Key;


                                keyUnitData.ItemValue = keyValue.Value.ToString();


@@ -529,12 +546,14 @@


                excelExportDto.Worksheets = new List<string>() { "原始数据", "检测结果" };


                var keyUnitColumns = new Dictionary<string, string>()


                {


                    {"ProductionBarcode", "产品条码"},


                    {"Key", "键"},


                    {"MeasurementItem", "检测项"},


                    {"ItemValue", "检测值"}


                };


                var measurementUnitResultColumns = new Dictionary<string, string>()


                {


                    {"ProductionBarcode", "产品条码"},


                    {"MeasurementName", "检测名称"},


                    {"MeasurementType", "检测类型"},


                    {"MeasurementValue", "检测值"},


@@ -546,14 +565,14 @@


                excelExportDto.WorksheetDataTable[excelExportDto.Worksheets[0]] = ExcelExportHelper.ListToDataTable(measurementUnitResultAndKeyUnitDataSet.KeyUnitDataList, keyUnitColumns);


                excelExportDto.WorksheetDataTable[excelExportDto.Worksheets[1]] = ExcelExportHelper.ListToDataTable(measurementUnitResultAndKeyUnitDataSet.MeasurementUnitResultList, measurementUnitResultColumns); ;




                byte[] filecontent = ExcelExportHelper.ExportExcel(excelExportDto, false);


                string dir = Path.Combine(Config.LogPath, DateTime.Now.ToString("yyyyMMdd"));


                if (!Directory.Exists(dir))


                if (!Directory.Exists(Config.LogPath))


                {


                    Directory.CreateDirectory(dir);


                    Directory.CreateDirectory(Config.LogPath);


                }


                var fileName = Path.Combine(Config.LogPath, $"ProductionData_{DateTime.Now.ToString("yyyyMMdd")}.xlsx");




                FileStream fs = new FileStream(Path.Combine(dir, $"{measurementUnitResultAndKeyUnitDataSet.ProductionMeasurementRecord.ProductionBarcode}_{DateTime.Now.ToString("HHmmss")}.xlsx"), FileMode.Create, FileAccess.Write);


                byte[] filecontent = ExcelExportHelper.CreateOrAppendExcel(excelExportDto, fileName);


                FileStream fs = new FileStream(fileName, FileMode.Create, FileAccess.Write);


                fs.Write(filecontent, 0, filecontent.Length);


                fs.Flush();


                fs.Close();


@@ -584,7 +603,7 @@


                    Directory.CreateDirectory(dir);


                }




                map.Save(Path.Combine(dir, $"{pMeasure.Barcode}_{DateTime.Now.ToString("HHmmss")}.bmp"));


                map.Save(Path.Combine(dir, $"{pMeasure.Barcode}_{pMeasure.PResult}_{DateTime.Now.ToString("HHmmss")}.png"), ImageFormat.Png);


            }


            catch (Exception ex)


            {


@@ -632,8 +651,16 @@


                    int i = 0;


                    u.KeyImages?.ForEach(image =>


                    {


                        string fileName = Path.Combine(dir, $"{measureName}_{u.Key}{(i == 0 ? "" : $"-{i}")}_{DateTime.Now.ToString("HHmmss")}.tiff");


                        image.WriteImage("tiff", 0, fileName);


                        string fileName = "";


                        try


                        {


                            fileName = Path.Combine(dir, $"{measureName}_{u.Key}{(i == 0 ? "" : $"-{i}")}_{DateTime.Now.ToString("HHmmss")}.tiff");


                            image.WriteImage("tiff", 0, fileName);


                        }


                        catch (Exception)


                        {


                            LogAsync(DateTime.Now, "切图保存失败", fileName);


                        }


                        i++;


                    });




@@ -653,6 +680,7 @@


                 string toolKey = (opConfig as CameraOprerationConfigBase).AlgorithemPath;


                 HObject images = imgSet.HImage;


                 LaserScanParam scanParam = JsonConvert.DeserializeObject<LaserScanParam>(imgSet.ImageData);


                 LogAsync(DateTime.Now, $"扫描参数:{imgSet.ImageData}", "");




                 if (!string.IsNullOrWhiteSpace(toolKey))


                 {


@@ -676,6 +704,7 @@


                 }




                 HOperatorSet.CountObj(images, out HTuple count);


                 LogAsync(DateTime.Now, $"{snapshotName}切图{count.I}张", "");




                 if (count == 0)


                 {


@@ -684,7 +713,7 @@


                     return;


                 }




                 var excludeKeys = keys.Where(u => u.ImageSeq > count).ToList();


                 var excludeKeys = keys.Where(u => u.ImageSeq > count.I).ToList();


                 if (excludeKeys.Count > 0)


                 {


                     LogAsync(DateTime.Now, $"{string.Join(" ", excludeKeys.Select(u => u.AliasName))}未在图片获取序列中", "");


@@ -694,9 +723,19 @@


                          });


                 }




                 Parallel.For(1, count.I, (i) =>


                 string dir = Path.Combine(Config.ImageSaveFolder, "Clips", $"{snapshotName}_{DateTime.Now.ToString("HHmmss")}");


                 if (!Directory.Exists(dir))


                 {


                     Directory.CreateDirectory(dir);


                 }




                 Parallel.For(1, count.I + 1, (i) =>


                 //for (int i = 1; i <= count.I; i++)


                 {


                     HOperatorSet.SelectObj(images, out HObject image, i);




                     string fileName = Path.Combine(dir, $"{i}.tif");


                     image.ConvertHObjectToHImage().WriteImage("tiff", 0, fileName);




                     keys.Where(u => u.ImageSeq == i).ToList().ForEach(k =>


                         {


@@ -712,8 +751,8 @@


                             else


                             {


                                 _halconToolDict[keyToolKey].InputImageDic["INPUT_Image"] = image;


                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_X"] = scanParam.Resolution_X;


                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Z"] = scanParam.Resolution_Z;


                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_X"] = scanParam.Resolution_X / 1000000.0;


                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Z"] = scanParam.Resolution_Z / 1000000.0;


                                 if (!_halconToolDict[keyToolKey].RunProcedure(out string error))


                                 {


                                     LogAsync(DateTime.Now, $"{k.AliasName}检测算法异常，{error}", "");


@@ -738,13 +777,14 @@




                             keyBindList.ForEach(kb =>


                             {


                                 kb.KeyImages.Add(image.Clone() as HImage);


                                 kb.KeyImages.Add(image.ConvertHObjectToHImage());


                                 kb.FillKeyValues(resultDict);


                             });


                         });




                     image.Dispose();


                 });


                     //image.Dispose();


                 }


                 );




                 //if (count.I != 1)


                 //{