领胜LDS 键盘AOI检测项目
src/Bro.M071.Process/M071Process.cs
@@ -50,7 +50,6 @@
        string _precision = "f3";
        public override void Open()
        {
            InitialSetting();
@@ -71,6 +70,9 @@
            {
                _precision = "f" + Config.Precision;
            }
            IncomingCheckMethod = InitialMESWebServiceMethod(IncomingCheckMethodName, out IncomingCheckObj);
            DataUploadMethod = InitialMESWebServiceMethod(DataUploadMethodName, out DataUploadObj);
        }
        private void InitialMotionCardBaseAxisAlarm()
@@ -183,8 +185,6 @@
        }
        #endregion
        public string BarCode { get; set; }
        List<ProductionMeasurement> productionList = new List<ProductionMeasurement>();
        [ProcessMethod("", "StartJob", "开始扫描", InvokeType.TestInvoke)]
@@ -195,22 +195,39 @@
                throw new ProcessException(SafetyMsg, null, ExceptionLevel.Fatal);
            }
            string hint = "";
            if (MachineState != MachineState.Ready)
                throw new ProcessException("机台未就绪,请勿开始测量", null, ExceptionLevel.Fatal);
            {
                hint = "机台未就绪,请勿开始测量";
                OnCheckHintUpload?.Invoke(hint, true);
                throw new ProcessException(hint, null, ExceptionLevel.Fatal);
            }
            if (string.IsNullOrWhiteSpace(BarCode))
            {
                hint = "未输入产品条码,请勿开始测量";
                OnClearBarcode?.Invoke();
                throw new ProcessException("未输入产品条码,请勿开始测量");
                OnCheckHintUpload?.Invoke(hint, true);
                throw new ProcessException(hint);
            }
            MachineState = MachineState.Running;
            OnCheckHintUpload?.Invoke(hint, true);
            OnMeasureStart?.Invoke();
            var measurements = Config.MeasurementUnitCollection.Where(u => u.IsEnabled).ToList().DeepSerializeClone();
            measurements.ForEach(m =>
            //var measurements = Config.MeasurementUnitCollection.Where(u => u.IsEnabled).ToList().DeepSerializeClone();
            //measurements.ForEach(m =>
            //{
            //    m.InitialKeyUnitMeasureChanged();
            //});
            List<MeasurementUnit> measurements = new List<MeasurementUnit>();
            Config.MeasurementUnitCollection.Where(u => u.IsEnabled).ToList().ForEach(u =>
            {
                var m = u.Copy();
                m.InitialKeyUnitMeasureChanged();
                measurements.Add(m);
            });
            var pMeasure = new ProductionMeasurement()
@@ -219,6 +236,8 @@
                Measurements = measurements,
                StartTime = DateTime.Now,
            };
            BarCode = "";
            var existedProduction = productionList.FirstOrDefault(u => u.Barcode == pMeasure.Barcode);
            if (existedProduction != null)
@@ -283,8 +302,9 @@
                      RunImageHandle(s.CameraOp.OpConfig, set, s.Id, s.Name, pMeasure.Measurements);
                  });
            BarCode = "";
            LogAsync(DateTime.Now, $"{pMeasure.Barcode}测量动作完成", "");
            GC.Collect(0, GCCollectionMode.Optimized);
            return new ProcessResponse(true);
        }
@@ -363,7 +383,8 @@
                            {
                                if (m.KeyUnitCollection.Any(k => k.IsDone == false))
                                {
                                    m.Spec.ActualValue = -999;
                                    //m.Spec.ActualValue = -999;
                                    m.Spec.ActualValue = null;
                                }
                                else
                                {
@@ -371,7 +392,8 @@
                                    if (!_halconToolDict.ContainsKey(toolKey))
                                    {
                                        LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}算法未初始化", "");
                                        m.Spec.ActualValue = -999;
                                        //m.Spec.ActualValue = -999;
                                        m.Spec.ActualValue = null;
                                    }
                                    else
                                    {
@@ -381,7 +403,8 @@
                                        if (array == null || array.Length == 0)
                                        {
                                            LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}未能获取对应检测值", "");
                                            m.Spec.ActualValue = -999;
                                            //m.Spec.ActualValue = -999;
                                            m.Spec.ActualValue = null;
                                        }
                                        else
                                        {
@@ -390,7 +413,8 @@
                                            if (!_halconToolDict[toolKey].RunProcedure(out string error))
                                            {
                                                LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}算法异常,{error}", "");
                                                m.Spec.ActualValue = -999;
                                                //m.Spec.ActualValue = -999;
                                                m.Spec.ActualValue = null;
                                            }
                                            else
                                            {
@@ -404,7 +428,8 @@
                                //LogAsync(DateTime.Now, $"{m.GetDisplayText()}检测结果", $"{((m.Spec.MeasureResult ?? false) ? "OK" : "NG")}");
                                KeyIndicator indicator = new KeyIndicator(m.Id, m.DisplayLocation);
                                indicator.Text = (m.Spec.ActualValue == null || m.Spec.ActualValue == -999) ? "NA" : m.Spec.ActualValue.Value.ToString(_precision);
                                //indicator.Text = (m.Spec.ActualValue == null || m.Spec.ActualValue == -999) ? "NA" : m.Spec.ActualValue.Value.ToString(_precision);
                                indicator.Text = m.Spec.ActualValue == null ? "NA" : m.Spec.ActualValue.Value.ToString(_precision);
                                indicator.ResultState = m.Spec.MeasureResult;
                                pMeasure.ElementList.Add(indicator);
                                //输出图形基元到界面 
@@ -424,9 +449,27 @@
                }
                pMeasure.EndTime = DateTime.Now;
                bool pResult = pMeasure.Measurements.All(u => u.Spec.MeasureResult == true);
                pMeasure.PResult = pResult ? "OK" : "NG";
                OnUpdateResult?.Invoke(DateTime.Now, pResult ? 1 : 0);
                //bool pResult = pMeasure.Measurements.All(u => u.Spec.MeasureResult == true);
                //pMeasure.PResult = pResult ? "OK" : "NG";
                //OnUpdateResult?.Invoke(DateTime.Now, pResult ? 1 : 0);
                //OnUpdateCT?.Invoke((float)(pMeasure.EndTime.Value - pMeasure.StartTime.Value).TotalSeconds);
                int result = -1;
                if (pMeasure.Measurements.Any(u => u.Spec.MeasureResult == null))
                {
                    pMeasure.PResult = "NA";
                }
                else if (pMeasure.Measurements.Any(u => u.Spec.MeasureResult == false))
                {
                    pMeasure.PResult = "NG";
                    result = 0;
                }
                else
                {
                    pMeasure.PResult = "OK";
                    result = 1;
                }
                OnUpdateResult?.Invoke(DateTime.Now, result);
                OnUpdateCT?.Invoke((float)(pMeasure.EndTime.Value - pMeasure.StartTime.Value).TotalSeconds);
                LogAsync(DateTime.Now, $"{pMeasure.Barcode} 检测完成,结果 {pMeasure.PResult}", "");
@@ -436,9 +479,10 @@
                var measurementUnitResultAndKeyUnitDataSet = GetMeasurementUnitResultAndKeyUnitData(pMeasure);
                //MES输出 todo
                if (Config.IsEnableMESUpload)
                if (pMeasure.PResult != "NA")
                {
                    //MES输出
                    MESCheckDataUpload(pMeasure);
                }
                //Excel报表输出 (单个产品的excel导出)
@@ -452,6 +496,7 @@
                productionList.RemoveAll(p => p.Barcode == pMeasure.Barcode);
                pMeasure.Dispose();
                //LogAsync(DateTime.Now, $"{pMeasure.Barcode}产品信息释放完成", JsonConvert.SerializeObject(pMeasure));
            }
        }
@@ -729,8 +774,6 @@
                        #region RawData
                        {
                            //rawDataSheet = package.Workbook.Worksheets["RawData"];
                            int rowDataStartCol = rawDataSheet.Dimension.Columns;
                            var barcodeCell = rawDataSheet.Cells[1, rowDataStartCol + 1, 1, rowDataStartCol + 4];
                            barcodeCell.Merge = true;
@@ -777,11 +820,6 @@
                        {
                            int slantStartCol = slantSheet.Dimension.Columns;
                            //var barcodeCell = slantSheet.Cells[1, slantStartCol + 1, 1, slantStartCol + 2];
                            //barcodeCell.Merge = true;
                            //barcodeCell.Value = exportData.ProductionMeasurementRecord.ProductionBarcode;
                            //SetTitleCell(barcodeCell);
                            var barcodeCell = slantSheet.Cells[1, slantStartCol + 1];
                            barcodeCell.Value = exportData.ProductionMeasurementRecord.ProductionBarcode;
                            SetTitleCell(barcodeCell);
@@ -789,10 +827,6 @@
                            var valueCell = slantSheet.Cells[2, slantStartCol + 1];
                            valueCell.Value = "Value";
                            SetTitleCell(valueCell);
                            //var resultCell = slantSheet.Cells[2, slantStartCol + 2];
                            //resultCell.Value = "Result";
                            //SetTitleCell(resultCell);
                            slantMeasures.ForEach(m =>
                            {
@@ -937,6 +971,11 @@
                        #endregion
                        package.Save();
                        rawDataSheet.Dispose();
                        slantSheet.Dispose();
                        alignmentSheet.Dispose();
                        rowAlignmentSheet.Dispose();
                    };
                }
            });
@@ -1061,139 +1100,153 @@
        private async void RunImageHandle(IOperationConfig opConfig, IImageSet imgSet, string snapshotId, string snapshotName, List<MeasurementUnit> measureList)
        {
            await Task.Run(() =>
             {
                 var keys = Config.KeyUnitCollection.Where(u => u.IsEnabled && u.SnapshotPointId == snapshotId);
                 var keyBindCollection = measureList.SelectMany(u => u.KeyUnitCollection).Where(u => keys.Any(k => k.Key == u.Key)).ToList();
            {
                var keys = Config.KeyUnitCollection.Where(u => u.IsEnabled && u.SnapshotPointId == snapshotId);
                var keyBindCollection = measureList.SelectMany(u => u.KeyUnitCollection).Where(u => keys.Any(k => k.Key == u.Key)).ToList();
                 string toolKey = (opConfig as CameraOprerationConfigBase).AlgorithemPath;
                 //HObject images = imgSet.HImage;
                string toolKey = (opConfig as CameraOprerationConfigBase).AlgorithemPath;
                //HObject images = imgSet.HImage;
                 HObject images = new HObject();
                 LaserScanParam scanParam = JsonConvert.DeserializeObject<LaserScanParam>(imgSet.ImageData);
                 LogAsync(DateTime.Now, $"扫描参数:{imgSet.ImageData}", "");
                HObject images = new HObject();
                LaserScanParam scanParam = JsonConvert.DeserializeObject<LaserScanParam>(imgSet.ImageData);
                LogAsync(DateTime.Now, $"扫描参数:{imgSet.ImageData}", "");
                 if (!string.IsNullOrWhiteSpace(toolKey))
                 {
                     toolKey = snapshotId + "|" + toolKey;
                     if (!_halconToolDict.ContainsKey(toolKey))
                     {
                         LogAsync(DateTime.Now, $"{snapshotName}未初始化取图算法配置", "");
                         keyBindCollection.ForEach(k => k.FillKeyValues(null));
                         return;
                     }
                if (!string.IsNullOrWhiteSpace(toolKey))
                {
                    toolKey = snapshotId + "|" + toolKey;
                    if (!_halconToolDict.ContainsKey(toolKey))
                    {
                        LogAsync(DateTime.Now, $"{snapshotName}未初始化取图算法配置", "");
                        keyBindCollection.ForEach(k => k.FillKeyValues(null));
                        return;
                    }
                     //string fileName = Path.Combine(Config.ImageSaveFolder, "BeforeRun", $"{DateTime.Now.ToString("yyyyMMddHHmmssfff")}.tif");
                     //imgSet.HImage.WriteImage("tiff", 0, fileName);
                    //string fileName = Path.Combine(Config.ImageSaveFolder, "BeforeRun", $"{DateTime.Now.ToString("yyyyMMddHHmmssfff")}.tif");
                    //imgSet.HImage.WriteImage("tiff", 0, fileName);
                     _halconToolDict[toolKey].InputImageDic["INPUT_Image"] = imgSet.HImage;
                     if (!_halconToolDict[toolKey].RunProcedure(out string error))
                     {
                         LogAsync(DateTime.Now, $"{snapshotName}取图算法异常,{error}", "");
                         keyBindCollection.ForEach(k => k.FillKeyValues(null));
                         return;
                     }
                    if (imgSet.HImage == null)
                    {
                        LogAsync(DateTime.Now, $"{snapshotName}图片为空对象", "");
                        keyBindCollection.ForEach(k => k.FillKeyValues(null));
                        return;
                    }
                     images = _halconToolDict[toolKey].GetResultObject("OUTPUT_Images");
                 }
                    _halconToolDict[toolKey].InputImageDic["INPUT_Image"] = imgSet.HImage;
                    if (!_halconToolDict[toolKey].RunProcedure(out string error))
                    {
                        LogAsync(DateTime.Now, $"{snapshotName}取图算法异常,{error}", "");
                        keyBindCollection.ForEach(k => k.FillKeyValues(null));
                        return;
                    }
                 HOperatorSet.CountObj(images, out HTuple count);
                 LogAsync(DateTime.Now, $"{snapshotName}切图{count.I}张", "");
                    images = _halconToolDict[toolKey].GetResultObject("OUTPUT_Images");
                }
                 if (count == 0)
                 {
                     LogAsync(DateTime.Now, $"{snapshotName}取图算法未输出图像", "");
                     keyBindCollection.ForEach(k => k.FillKeyValues(null));
                     return;
                 }
                HOperatorSet.CountObj(images, out HTuple count);
                LogAsync(DateTime.Now, $"{snapshotName}切图{count.I}张", "");
                 var excludeKeys = keys.Where(u => u.ImageSeq > count.I).ToList();
                 if (excludeKeys.Count > 0)
                 {
                     LogAsync(DateTime.Now, $"{string.Join(" ", excludeKeys.Select(u => u.AliasName))}未在图片获取序列中", "");
                     keyBindCollection.Where(k => excludeKeys.Any(u => u.Key == k.Key)).ToList().ForEach(k =>
                          {
                              k.FillKeyValues(null);
                          });
                 }
                if (count == 0)
                {
                    LogAsync(DateTime.Now, $"{snapshotName}取图算法未输出图像", "");
                    keyBindCollection.ForEach(k => k.FillKeyValues(null));
                    return;
                }
                 //string dir = Path.Combine(Config.ImageSaveFolder, "Clips", $"{DateTime.Now.ToString("yyyyMMdd")}", $"{snapshotName}_{DateTime.Now.ToString("HHmmss")}");
                 //if (!Directory.Exists(dir))
                 //{
                 //    Directory.CreateDirectory(dir);
                 //}
                var excludeKeys = keys.Where(u => u.ImageSeq > count.I).ToList();
                if (excludeKeys.Count > 0)
                {
                    LogAsync(DateTime.Now, $"{string.Join(" ", excludeKeys.Select(u => u.AliasName))}未在图片获取序列中", "");
                    keyBindCollection.Where(k => excludeKeys.Any(u => u.Key == k.Key)).ToList().ForEach(k =>
                    {
                        k.FillKeyValues(null);
                    });
                }
                 //Parallel.For(1, count.I + 1, (i) =>
                 for (int i = 1; i <= count.I; i++)
                 {
                     HOperatorSet.SelectObj(images, out HObject image, i);
                //string dir = Path.Combine(Config.ImageSaveFolder, "Clips", $"{DateTime.Now.ToString("yyyyMMdd")}", $"{snapshotName}_{DateTime.Now.ToString("HHmmss")}");
                //if (!Directory.Exists(dir))
                //{
                //    Directory.CreateDirectory(dir);
                //}
                     //string fileName = Path.Combine(dir, $"{i}.tif");
                     //using (HImage temp = image.ConvertHObjectToHImage())
                     //{
                     //    temp.WriteImage("tiff", 0, fileName);
                     //}
                //Parallel.For(1, count.I + 1, (i) =>
                for (int i = 1; i <= count.I; i++)
                {
                    HOperatorSet.SelectObj(images, out HObject image, i);
                     keys.Where(u => u.ImageSeq == i).ToList().ForEach(k =>
                         {
                             Dictionary<string, double> resultDict = null;
                    //string fileName = Path.Combine(dir, $"{i}.tif");
                    //using (HImage temp = image.ConvertHObjectToHImage())
                    //{
                    //    temp.WriteImage("tiff", 0, fileName);
                    //}
                             var keyBindList = keyBindCollection.Where(u => u.Key == k.Key).ToList();
                    keys.Where(u => u.ImageSeq == i).ToList().ForEach(k =>
                    {
                        Dictionary<string, double> resultDict = null;
                             string keyToolKey = k.AliasName + "|" + k.KeyAlgorithemPath;
                             if (!_halconToolDict.ContainsKey(keyToolKey))
                             {
                                 LogAsync(DateTime.Now, $"{k.AliasName}检测算法未初始化", "");
                             }
                             else
                             {
                                 _halconToolDict[keyToolKey].InputImageDic["INPUT_Image"] = image;
                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_X"] = scanParam.Resolution_X / 1000000.0;
                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Y"] = scanParam.Resolution_Y / 1000000.0;
                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Z"] = scanParam.Resolution_Z / 1000000.0;
                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_ImageId"] = $"{k.AliasName}_{DateTime.Now.ToString("HHmmssfff")}.tif";
                                 if (!_halconToolDict[keyToolKey].RunProcedure(out string error))
                                 {
                                     LogAsync(DateTime.Now, $"{k.AliasName}检测算法异常,{error}", "");
                                 }
                                 else
                                 {
                                     var results = _halconToolDict[keyToolKey].GetResultTuple("OUTPUT_Results").DArr.ToList();
                                     if (results.Count == 0 || results.Any(u => u < 0))
                                     {
                                         LogAsync(DateTime.Now, $"{k.AliasName}原始数据异常", "");
                                     }
                                     else
                                     {
                                         //LogAsync(DateTime.Now, $"{k.AliasName}原始数据", $"{string.Join(" ", results)}");
                        var keyBindList = keyBindCollection.Where(u => u.Key == k.Key).ToList();
                                         results = results.Select(u => u - Config.PlanCompensation).ToList();
                                         resultDict = k.KeyResultList.ToDictionary(u => u, u =>
                                              {
                                                  int index = k.KeyResultList.IndexOf(u);
                                                  return results[index];
                                              });
                                     }
                                 }
                             }
                        string keyToolKey = k.AliasName + "|" + k.KeyAlgorithemPath;
                        if (!_halconToolDict.ContainsKey(keyToolKey))
                        {
                            LogAsync(DateTime.Now, $"{k.AliasName}检测算法未初始化", "");
                        }
                        else
                        {
                            _halconToolDict[keyToolKey].InputImageDic["INPUT_Image"] = image;
                            _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_X"] = scanParam.Resolution_X / 1000000.0;
                            _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Y"] = scanParam.Resolution_Y / 1000000.0;
                            _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Z"] = scanParam.Resolution_Z / 1000000.0;
                            _halconToolDict[keyToolKey].InputTupleDic["INPUT_ImageId"] = $"{k.AliasName}_{DateTime.Now.ToString("HHmmssfff")}.tif";
                            if (!_halconToolDict[keyToolKey].RunProcedure(out string error))
                            {
                                LogAsync(DateTime.Now, $"{k.AliasName}检测算法异常,{error}", "");
                            }
                            else
                            {
                                var results = _halconToolDict[keyToolKey].GetResultTuple("OUTPUT_Results").DArr.ToList();
                                if (results.Count == 0 || results.Any(u => u < 0))
                                {
                                    LogAsync(DateTime.Now, $"{k.AliasName}原始数据异常", "");
                                }
                                else
                                {
                                    //LogAsync(DateTime.Now, $"{k.AliasName}原始数据", $"{string.Join(" ", results)}");
                             keyBindList.ForEach(kb =>
                             {
                                 kb.KeyImages.Add(image.ConvertHObjectToHImage());
                                 kb.FillKeyValues(resultDict);
                             });
                         });
                                    results = results.Select(u => u - Config.PlanCompensation).ToList();
                                    resultDict = k.KeyResultList.ToDictionary(u => u, u =>
                                    {
                                        int index = k.KeyResultList.IndexOf(u);
                                        return results[index];
                                    });
                                }
                            }
                        }
                     image.Dispose();
                 }
                 //);
                        keyBindList.ForEach(kb =>
                        {
                            kb.KeyImages.Add(image.ConvertHObjectToHImage());
                            kb.FillKeyValues(resultDict);
                        });
                    });
                 images.Dispose();
                 //if (count.I != 1)
                 //{
                 //    hImage?.Dispose();
                 //    hImage = null;
                 //}
             });
                    image.Dispose();
                    image = null;
                }
                //);
                imgSet.HImage.Dispose();
                imgSet.HImage = null;
                imgSet.Dispose();
                images.Dispose();
                images = null;
                //if (count.I != 1)
                //{
                //    hImage?.Dispose();
                //    hImage = null;
                //}
            });
        }
        #endregion
    }