领胜LDS 键盘AOI检测项目
patrick.xu
2021-04-28 8cbf4a6b9f334246d88c8101ae3db9a21f1bab3f
src/Bro.M071.Process/M071Process.cs
@@ -58,25 +58,31 @@
        {
            InitialSetting();
            base.Open();
            if (!Config.IsOfflineMode)
            {
                base.Open();
            InitialMotionCardBaseAxisAlarm();
                InitialMotionCardBaseAxisAlarm();
            SwitchBeep(false);
            SwitchLightGreen(false);
            SwitchLightRed(false);
            SwitchLightYellow(false);
                SwitchBeep(false);
                SwitchLightGreen(false);
                SwitchLightRed(false);
                SwitchLightYellow(false);
            Reset(null, null, null);
            FullReset(null);
                Reset(null, null, null);
                FullReset(null);
            }
            if (Config.Precision > 0)
            {
                _precision = "f" + Config.Precision;
            }
            IncomingCheckMethod = InitialMESWebServiceMethod(IncomingCheckMethodName, out IncomingCheckObj);
            DataUploadMethod = InitialMESWebServiceMethod(DataUploadMethodName, out DataUploadObj);
            if (Config.IsEnableMESUpload)
            {
                IncomingCheckMethod = InitialMESWebServiceMethod(IncomingCheckMethodName, out IncomingCheckObj);
                DataUploadMethod = InitialMESWebServiceMethod(DataUploadMethodName, out DataUploadObj);
            }
            var allowedShiftStr = ConfigurationManager.AppSettings["DataShift"];
            if (!double.TryParse(allowedShiftStr, out _allowedShift))
@@ -194,6 +200,37 @@
            }
        }
        #endregion
        AutoResetEvent _jobDoneHandle = new AutoResetEvent(false);
        [ProcessMethod("ManualTest", "ManualTest", "手动测试", InvokeType.TestInvoke)]
        public ProcessResponse ManualTest(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
        {
            if (config is ManualTestOperationConfig opConfig)
            {
                Task.Run(async () =>
                {
                    for (int i = 0; i < opConfig.RepeatTimes; i++)
                    {
                        BarCode = $"Test_{i + 1}";
                        StartJob(null, null, null);
                        if (_jobDoneHandle.WaitOne(20000))
                        {
                            LogAsync(DateTime.Now, $"第{i + 1}次任务完成", "");
                            await Task.Delay(500);
                        }
                        else
                        {
                            LogAsync(DateTime.Now, $"第{i + 1}次任务超时", "");
                            break;
                        }
                    }
                });
            }
            return new ProcessResponse(true);
        }
        object productionLock = new object();
        List<ProductionMeasurement> productionList = new List<ProductionMeasurement>();
@@ -394,7 +431,6 @@
        private void StartCheck()
        {
            if (isRightStart && isLeftStart)
            {
                if (_isdoing)
@@ -630,6 +666,8 @@
                    }
                }
                _jobDoneHandle.Set();
                var measurementUnitResultAndKeyUnitDataSet = GetMeasurementUnitResultAndKeyUnitData(pMeasure);
                if (pMeasure.PResult != "NA")
@@ -821,6 +859,7 @@
        //}
        static object excelExportLock = new object();
        string fileName = "";
        private async void ExportProductionInColumns(ProductionMeasurementUnitResultAndKeyUnitDataSet exportData)
        {
            if (!Config.IsCSVOutputEnabled)
@@ -834,7 +873,11 @@
                    {
                        Directory.CreateDirectory(Config.LogPath);
                    }
                    var fileName = Path.Combine(Config.LogPath, $"LDSData_{DateTime.Now.ToString("yyyyMMdd")}.xlsx");
                    if (string.IsNullOrWhiteSpace(fileName))
                    {
                        fileName = Path.Combine(Config.LogPath, $"LDSData_{DateTime.Now.ToString("yyyyMMdd_HHmmss")}.xlsx");
                    }
                    try
                    {
@@ -1139,9 +1182,10 @@
                    catch (Exception ex)
                    {
                        LogAsync(DateTime.Now, "Excel日志异常", ex.GetExceptionMessage());
                        string bkFileName = Path.Combine(Config.LogPath, $"{Path.GetFileNameWithoutExtension(fileName)}_bk_{DateTime.Now.ToString("HHmmss")}.xlsx");
                        File.Copy(fileName, bkFileName);
                        File.Delete(fileName);
                        fileName = Path.Combine(Config.LogPath, $"LDSData_{DateTime.Now.ToString("yyyyMMdd_HHmmss")}.xlsx");
                        //string bkFileName = Path.Combine(Config.LogPath, $"{Path.GetFileNameWithoutExtension(fileName)}_bk_{DateTime.Now.ToString("HHmmss")}.xlsx");
                        //File.Copy(fileName, bkFileName);
                        //File.Delete(fileName);
                    }
                }
            });
@@ -1263,6 +1307,8 @@
        }
        #endregion
        static object _resultCalcLock = new object();
        private async void RunImageHandle(IOperationConfig opConfig, IImageSet imgSet, string snapshotId, string snapshotName, List<MeasurementUnit> measureList)
        {
            await Task.Run(() =>
@@ -1340,71 +1386,81 @@
                //    Directory.CreateDirectory(dir);
                //}
                //Parallel.For(1, count.I + 1, (i) =>
                for (int i = 1; i <= count.I; i++)
                lock (_resultCalcLock)
                {
                    HOperatorSet.SelectObj(images, out HObject image, i);
                    //string fileName = Path.Combine(dir, $"{i}.tif");
                    //using (HImage temp = image.ConvertHObjectToHImage())
                    //{
                    //    temp.WriteImage("tiff", 0, fileName);
                    //}
                    keys.Where(u => u.ImageSeq == i).ToList().ForEach(k =>
                    //Parallel.For(1, count.I + 1, (i) =>
                    for (int i = 1; i <= count.I; i++)
                    {
                        Dictionary<string, double> resultDict = null;
                        HOperatorSet.SelectObj(images, out HObject image, i);
                        var keyBindList = keyBindCollection.Where(u => u.Key == k.Key).ToList();
                        //string fileName = Path.Combine(dir, $"{i}.tif");
                        //using (HImage temp = image.ConvertHObjectToHImage())
                        //{
                        //    temp.WriteImage("tiff", 0, fileName);
                        //}
                        string keyToolKey = k.AliasName + "|" + k.KeyAlgorithemPath;
                        if (!_halconToolDict.ContainsKey(keyToolKey))
                        keys.Where(u => u.ImageSeq == i).ToList().ForEach(k =>
                        {
                            LogAsync(DateTime.Now, $"{k.AliasName}检测算法未初始化", "");
                        }
                        else
                        {
                            _halconToolDict[keyToolKey].InputImageDic["INPUT_Image"] = image;
                            _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_X"] = scanParam.Resolution_X / 1000000.0;
                            _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Y"] = scanParam.Resolution_Y / 1000000.0;
                            _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Z"] = scanParam.Resolution_Z / 1000000.0;
                            _halconToolDict[keyToolKey].InputTupleDic["INPUT_ImageId"] = $"{k.AliasName}_{DateTime.Now.ToString("HHmmssfff")}.tif";
                            if (!_halconToolDict[keyToolKey].RunProcedure(out string error))
                            Dictionary<string, double> resultDict = null;
                            var keyBindList = keyBindCollection.Where(u => u.Key == k.Key).ToList();
                            string keyToolKey = k.AliasName + "|" + k.KeyAlgorithemPath;
                            if (!_halconToolDict.ContainsKey(keyToolKey))
                            {
                                LogAsync(DateTime.Now, $"{k.AliasName}检测算法异常,{error}", "");
                                LogAsync(DateTime.Now, $"{k.AliasName}检测算法未初始化", "");
                            }
                            else
                            {
                                var results = _halconToolDict[keyToolKey].GetResultTuple("OUTPUT_Results").DArr.ToList();
                                if (results.Count == 0 || results.Any(u => u < 0))
                                _halconToolDict[keyToolKey].InputImageDic["INPUT_Image"] = image;
                                _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_X"] = scanParam.Resolution_X / 1000000.0;
                                _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Y"] = scanParam.Resolution_Y / 1000000.0;
                                _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Z"] = scanParam.Resolution_Z / 1000000.0;
                                _halconToolDict[keyToolKey].InputTupleDic["INPUT_ImageId"] = $"{k.AliasName}_{DateTime.Now.ToString("HHmmssfff")}.tif";
                                if (!_halconToolDict[keyToolKey].RunProcedure(out string error))
                                {
                                    LogAsync(DateTime.Now, $"{k.AliasName}原始数据异常", "");
                                    LogAsync(DateTime.Now, $"{k.AliasName}检测算法异常,{error}", "");
                                }
                                else
                                {
                                    //LogAsync(DateTime.Now, $"{k.AliasName}原始数据", $"{string.Join(" ", results)}");
                                    results = results.Select(u => u - Config.PlanCompensation).ToList();
                                    resultDict = k.KeyResultList.ToDictionary(u => u, u =>
                                    var results = _halconToolDict[keyToolKey].GetResultTuple("OUTPUT_Results").DArr.ToList();
                                    if (results.Count == 0 || results.Any(u => u < 0))
                                    {
                                        int index = k.KeyResultList.IndexOf(u);
                                        return results[index];
                                    });
                                        LogAsync(DateTime.Now, $"{k.AliasName}原始数据异常", "");
                                    }
                                    else
                                    {
                                        //LogAsync(DateTime.Now, $"{k.AliasName}原始数据", $"{string.Join(" ", results)}");
                                        results = results.Select(u => u - Config.PlanCompensation).ToList();
                                        resultDict = k.KeyResultList.ToDictionary(u => u, u =>
                                        {
                                            int index = k.KeyResultList.IndexOf(u);
                                            return results[index];
                                        });
                                    }
                                }
                            }
                        }
                        keyBindList.ForEach(kb =>
                        {
                            kb.KeyImages.Add(image.ConvertHObjectToHImage());
                            kb.FillKeyValues(resultDict);
                            keyBindList.ForEach(kb =>
                            {
                                if (kb.KeyImages != null)
                                {
                                    kb.KeyImages.Add(image.ConvertHObjectToHImage());
                                    kb.FillKeyValues(resultDict);
                                }
                                else
                                {
                                }
                            });
                        });
                    });
                    image.Dispose();
                    image = null;
                        image.Dispose();
                        image = null;
                    }
                    //);
                }
                //);
                imgSet.HImage.Dispose();
                imgSet.HImage = null;