领胜LDS 键盘AOI检测项目
xcd
2020-07-15 d3a44f202c0b12cbac67c71129c3c4f480df55b9
src/Bro.M071.Process/M071Process.cs
@@ -9,6 +9,7 @@
using Bro.Process;
using HalconDotNet;
using Newtonsoft.Json;
using OfficeOpenXml;
using System;
using System.Collections.Generic;
using System.ComponentModel;
@@ -61,7 +62,6 @@
            Reset(null, null, null);
            FullReset(null);
        }
        private void InitialMotionCardBaseAxisAlarm()
@@ -82,7 +82,7 @@
        private void InitialSetting()
        {
            //数据库迁移检查
            DatabaseInitialize.Initialize();
            //DatabaseInitialize.Initialize();
            MotionCardSettingCheck();
@@ -196,7 +196,7 @@
            }
            MachineState = MachineState.Running;
            OnMeasureStart?.BeginInvoke(null, null);
            OnMeasureStart?.Invoke();
            var measurements = Config.MeasurementUnitCollection.Where(u => u.IsEnabled).ToList().DeepSerializeClone();
            measurements.ForEach(m =>
@@ -226,9 +226,12 @@
            Config.SnapshotPointCollection.Where(u => u.IsEnabled).ToList().ForEach(s =>
                  {
                      _pauseHandle.WaitHandle.WaitOne();
                      _pausedHandle.Wait();
                      if (MachineState != MachineState.Running)
                      if (MachineState == MachineState.Ready)
                          return;
                      if (MachineState != MachineState.Running && MachineState != MachineState.Pause)
                      {
                          throw new ProcessException("机台状态不在运行中,退出检测");
                      }
@@ -336,10 +339,14 @@
        {
            if (sender is ProductionMeasurement pMeasure)
            {
                lock (pMeasure)
                var production = productionList.FirstOrDefault(u => u.Barcode == pMeasure.Barcode);
                if (production == null)
                    return;
                lock (production)
                {
                    //检查是否全部完成
                    pMeasure.Measurements.ForEach(m =>
                    pMeasure.Measurements?.ForEach(m =>
                    {
                        if (m.KeyUnitCollection.All(k => k.IsDone != null))
                        {
@@ -381,7 +388,7 @@
                                indicator.ResultState = m.Spec.MeasureResult;
                                pMeasure.ElementList.Add(indicator);
                                //输出图形基元到界面 
                                OnElementUpdated?.BeginInvoke(indicator, null, null);
                                OnElementUpdated?.Invoke(indicator);
                                SaveKeyImages(pMeasure.Barcode, m);
@@ -414,8 +421,10 @@
                {
                }
                ////Excel报表输出 (单个产品的excel导出)
                //ExportProductionExcel(measurementUnitResultAndKeyUnitDataSet);
                //Excel报表输出 (单个产品的excel导出)
                ExportProductionExcel(measurementUnitResultAndKeyUnitDataSet);
                ExportProductionInColumns(measurementUnitResultAndKeyUnitDataSet);
                ////数据库保存 
                //SaveProductionData(measurementUnitResultAndKeyUnitDataSet);
@@ -494,7 +503,7 @@
                    MeasurementUnitResult measurementUnitResult = new MeasurementUnitResult();
                    measurementUnitResult.ProductionMeasurementRecordsId = productionMeasurementRecords.ID;
                    measurementUnitResult.ProductionBarcode = productionMeasurementRecords.ProductionBarcode;
                    measurementUnitResult.MeasurementName = measurementUnit.Name;
                    measurementUnitResult.MeasurementName = measurementUnit.GetDisplayText();
                    measurementUnitResult.MeasurementType = measurementUnit.MeasureType;
                    measurementUnitResult.MeasurementValue = measurementUnit.Spec.ActualValue.ToString();
                    measurementUnitResult.MeasurementResult = measurementUnit.Spec.MeasureResult.Value ? "OK" : "NG";
@@ -576,6 +585,77 @@
                fs.Write(filecontent, 0, filecontent.Length);
                fs.Flush();
                fs.Close();
            });
        }
        static object excelExportLock = new object();
        private async void ExportProductionInColumns(ProductionMeasurementUnitResultAndKeyUnitDataSet exportData)
        {
            if (!Config.IsCSVOutputEnabled)
                return;
            await Task.Run(() =>
            {
                if (!Directory.Exists(Config.LogPath))
                {
                    Directory.CreateDirectory(Config.LogPath);
                }
                var fileName = Path.Combine(Config.LogPath, $"LDSData_{DateTime.Now.ToString("yyyyMMdd")}.xlsx");
                bool isExisted = File.Exists(fileName);
                using (ExcelPackage package = new ExcelPackage(new FileInfo(fileName)))
                {
                    ExcelWorksheet rawDataSheet = null;
                    ExcelWorksheet slantSheet = null;
                    ExcelWorksheet alignmentSheet = null;
                    ExcelWorksheet rowAlignmentSheet = null;
                    if (!isExisted)
                    {
                        package.Workbook.Worksheets.Add("RawData");
                        rawDataSheet = package.Workbook.Worksheets["RawData"];
                        for (int i = 0; i < Config.KeyNameCollection.Count; i++)
                        {
                            var cell = rawDataSheet.Cells[i + 3, 1];
                            cell.Value = Config.KeyNameCollection[i];
                            cell.Style.Fill.BackgroundColor.SetColor(Color.FromArgb(31, 73, 125));
                        }
                        //package.Workbook.Worksheets.Add("Slant");
                        //slantSheet = package.Workbook.Worksheets["Slant"];
                        //for(int i=0;i<exportData.MeasurementUnitResultList)
                        //package.Workbook.Worksheets.Add("Alignment");
                        //package.Workbook.Worksheets.Add("RowAlignment");
                    }
                    rawDataSheet = package.Workbook.Worksheets["RawData"];
                    int rowDataStartCol = rawDataSheet.Dimension.Columns;
                    var barcodeCell = rawDataSheet.Cells[1, rowDataStartCol + 1, 1, rowDataStartCol + 1 + 4];
                    barcodeCell.Merge = true;
                    barcodeCell.Value = exportData.ProductionMeasurementRecord.ProductionBarcode;
                    var z1Cell = rawDataSheet.Cells[2, rowDataStartCol + 1];
                    z1Cell.Value = "Z1";
                    var z2Cell = rawDataSheet.Cells[2, rowDataStartCol + 2];
                    z2Cell.Value = "Z2";
                    var z3Cell = rawDataSheet.Cells[2, rowDataStartCol + 3];
                    z3Cell.Value = "Z3";
                    var z4Cell = rawDataSheet.Cells[2, rowDataStartCol + 4];
                    z4Cell.Value = "Z4";
                    exportData.KeyUnitDataList.ForEach(k =>
                    {
                        int keyIndex = Config.KeyNameCollection.IndexOf(k.Key);
                        int zIndex = int.Parse(k.MeasurementItem.Substring(1));
                        var cell = rawDataSheet.Cells[keyIndex + 1 + 2, rowDataStartCol + zIndex];
                        cell.Value = k.ItemValue;
                    });
                    package.Save();
                };
            });
        }
@@ -692,6 +772,9 @@
                         return;
                     }
                     string fileName = Path.Combine(Config.ImageSaveFolder, "BeforeRun", $"{DateTime.Now.ToString("yyyyMMddHHmmssfff")}.tif");
                     imgSet.HImage.WriteImage("tiff", 0, fileName);
                     _halconToolDict[toolKey].InputImageDic["INPUT_Image"] = imgSet.HImage;
                     if (!_halconToolDict[toolKey].RunProcedure(out string error))
                     {
@@ -723,14 +806,14 @@
                          });
                 }
                 string dir = Path.Combine(Config.ImageSaveFolder, "Clips", $"{snapshotName}_{DateTime.Now.ToString("HHmmss")}");
                 string dir = Path.Combine(Config.ImageSaveFolder, "Clips", $"{DateTime.Now.ToString("yyyyMMdd")}", $"{snapshotName}_{DateTime.Now.ToString("HHmmss")}");
                 if (!Directory.Exists(dir))
                 {
                     Directory.CreateDirectory(dir);
                 }
                 Parallel.For(1, count.I + 1, (i) =>
                 //for (int i = 1; i <= count.I; i++)
                 //Parallel.For(1, count.I + 1, (i) =>
                 for (int i = 1; i <= count.I; i++)
                 {
                     HOperatorSet.SelectObj(images, out HObject image, i);
@@ -762,10 +845,11 @@
                                     var results = _halconToolDict[keyToolKey].GetResultTuple("OUTPUT_Results").HTupleToDouble();
                                     if (results.Count == 0 || results.Any(u => u < 0))
                                     {
                                         LogAsync(DateTime.Now, $"{k.AliasName}检测结果异常", "");
                                         LogAsync(DateTime.Now, $"{k.AliasName}原始数据异常", "");
                                     }
                                     else
                                     {
                                         LogAsync(DateTime.Now, $"{k.AliasName}原始数据", $"{string.Join(" ", results)}");
                                         resultDict = k.KeyResultList.ToDictionary(u => u, u =>
                                              {
                                                  int index = k.KeyResultList.IndexOf(u);
@@ -784,7 +868,7 @@
                     //image.Dispose();
                 }
                 );
                 //);
                 //if (count.I != 1)
                 //{