领胜LDS 键盘AOI检测项目
xcd
2020-07-16 d955f446a91a4377e1a87a74141542ee35508930
src/Bro.M071.Process/M071Process.cs
@@ -10,6 +10,7 @@
using HalconDotNet;
using Newtonsoft.Json;
using OfficeOpenXml;
using OfficeOpenXml.Style;
using System;
using System.Collections.Generic;
using System.ComponentModel;
@@ -271,7 +272,7 @@
                          return;
                      }
                      RunImageHandle(camera, s.CameraOp.OpConfig, set, s.Id, s.Name, pMeasure.Measurements);
                      RunImageHandle(s.CameraOp.OpConfig, set, s.Id, s.Name, pMeasure.Measurements);
                  });
            BarCode = "";
@@ -375,7 +376,7 @@
                                        }
                                        else
                                        {
                                            m.Spec.ActualValue = _halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D;
                                            m.Spec.ActualValue = double.Parse(_halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D.ToString("f2"));
                                            LogAsync(DateTime.Now, $"{m.GetDisplayText()}数据{m.Spec.ActualValue},结果{(m.Spec.MeasureResult == null ? "TBD" : (m.Spec.MeasureResult == true ? "OK" : "NG"))}", "");
                                        }
                                    }
@@ -422,7 +423,7 @@
                }
                //Excel报表输出 (单个产品的excel导出)
                ExportProductionExcel(measurementUnitResultAndKeyUnitDataSet);
                //ExportProductionExcel(measurementUnitResultAndKeyUnitDataSet);
                ExportProductionInColumns(measurementUnitResultAndKeyUnitDataSet);
                ////数据库保存 
@@ -504,8 +505,19 @@
                    measurementUnitResult.ProductionMeasurementRecordsId = productionMeasurementRecords.ID;
                    measurementUnitResult.ProductionBarcode = productionMeasurementRecords.ProductionBarcode;
                    measurementUnitResult.MeasurementName = measurementUnit.GetDisplayText();
                    if (measurementUnit.MeasureType == "Alignment" || measurementUnit.MeasureType == "Slant")
                    {
                        measurementUnitResult.Keys = string.Join("-", measurementUnit.KeyUnitCollection.Select(u => u.Key));
                        measurementUnitResult.Positions = string.Join("-", measurementUnit.KeyUnitCollection.Select(u => u.KeyResultId));
                    }
                    else if (measurementUnit.MeasureType == "RowAlignment")
                    {
                        measurementUnitResult.Keys = measurementUnit.KeyUnitCollection[0].Key + "~" + measurementUnit.KeyUnitCollection[measurementUnit.KeyUnitCollection.Count() - 1].Key;
                        measurementUnitResult.Keys = measurementUnit.KeyUnitCollection[0].KeyResultId + "~" + measurementUnit.KeyUnitCollection[measurementUnit.KeyUnitCollection.Count() - 1].KeyResultId;
                    }
                    measurementUnitResult.MeasurementType = measurementUnit.MeasureType;
                    measurementUnitResult.MeasurementValue = measurementUnit.Spec.ActualValue.ToString();
                    measurementUnitResult.MeasurementValue = measurementUnit.Spec.ActualValue == null ? "NA" : measurementUnit.Spec.ActualValue.Value.ToString("f2");
                    measurementUnitResult.MeasurementResult = measurementUnit.Spec.MeasureResult.Value ? "OK" : "NG";
                    measurementUnitResults.Add(measurementUnitResult);
@@ -521,7 +533,7 @@
                                keyUnitData.ProductionBarcode = productionMeasurementRecords.ProductionBarcode;
                                keyUnitData.Key = keyUnit.Key;
                                keyUnitData.MeasurementItem = keyValue.Key;
                                keyUnitData.ItemValue = keyValue.Value.ToString();
                                keyUnitData.ItemValue = keyValue.Value == null ? "NA" : keyValue.Value.Value.ToString("f2");
                                keyUnitDatas.Add(keyUnitData);
                                MeasurementAndKeyDataRelation measurementAndKeyDataRelation = new MeasurementAndKeyDataRelation();
@@ -596,67 +608,344 @@
            await Task.Run(() =>
            {
                if (!Directory.Exists(Config.LogPath))
                lock (excelExportLock)
                {
                    Directory.CreateDirectory(Config.LogPath);
                }
                var fileName = Path.Combine(Config.LogPath, $"LDSData_{DateTime.Now.ToString("yyyyMMdd")}.xlsx");
                bool isExisted = File.Exists(fileName);
                using (ExcelPackage package = new ExcelPackage(new FileInfo(fileName)))
                {
                    ExcelWorksheet rawDataSheet = null;
                    ExcelWorksheet slantSheet = null;
                    ExcelWorksheet alignmentSheet = null;
                    ExcelWorksheet rowAlignmentSheet = null;
                    if (!isExisted)
                    if (!Directory.Exists(Config.LogPath))
                    {
                        package.Workbook.Worksheets.Add("RawData");
                        rawDataSheet = package.Workbook.Worksheets["RawData"];
                        for (int i = 0; i < Config.KeyNameCollection.Count; i++)
                        {
                            var cell = rawDataSheet.Cells[i + 3, 1];
                            cell.Value = Config.KeyNameCollection[i];
                            cell.Style.Fill.BackgroundColor.SetColor(Color.FromArgb(31, 73, 125));
                        }
                        //package.Workbook.Worksheets.Add("Slant");
                        //slantSheet = package.Workbook.Worksheets["Slant"];
                        //for(int i=0;i<exportData.MeasurementUnitResultList)
                        //package.Workbook.Worksheets.Add("Alignment");
                        //package.Workbook.Worksheets.Add("RowAlignment");
                        Directory.CreateDirectory(Config.LogPath);
                    }
                    rawDataSheet = package.Workbook.Worksheets["RawData"];
                    int rowDataStartCol = rawDataSheet.Dimension.Columns;
                    var barcodeCell = rawDataSheet.Cells[1, rowDataStartCol + 1, 1, rowDataStartCol + 1 + 4];
                    barcodeCell.Merge = true;
                    barcodeCell.Value = exportData.ProductionMeasurementRecord.ProductionBarcode;
                    var z1Cell = rawDataSheet.Cells[2, rowDataStartCol + 1];
                    z1Cell.Value = "Z1";
                    var z2Cell = rawDataSheet.Cells[2, rowDataStartCol + 2];
                    z2Cell.Value = "Z2";
                    var z3Cell = rawDataSheet.Cells[2, rowDataStartCol + 3];
                    z3Cell.Value = "Z3";
                    var z4Cell = rawDataSheet.Cells[2, rowDataStartCol + 4];
                    z4Cell.Value = "Z4";
                    exportData.KeyUnitDataList.ForEach(k =>
                    var fileName = Path.Combine(Config.LogPath, $"LDSData_{DateTime.Now.ToString("yyyyMMdd")}.xlsx");
                    //bool isExisted = File.Exists(fileName);
                    using (ExcelPackage package = new ExcelPackage(new FileInfo(fileName)))
                    {
                        int keyIndex = Config.KeyNameCollection.IndexOf(k.Key);
                        int zIndex = int.Parse(k.MeasurementItem.Substring(1));
                        ExcelWorksheet rawDataSheet = null;
                        ExcelWorksheet slantSheet = null;
                        ExcelWorksheet alignmentSheet = null;
                        ExcelWorksheet rowAlignmentSheet = null;
                        var cell = rawDataSheet.Cells[keyIndex + 1 + 2, rowDataStartCol + zIndex];
                        cell.Value = k.ItemValue;
                    });
                        if (!package.Workbook.Worksheets.Any(s => s.Name == "RawData"))
                        {
                            package.Workbook.Worksheets.Add("RawData");
                            rawDataSheet = package.Workbook.Worksheets["RawData"];
                            for (int i = 0; i < Config.KeyNameCollection.Count; i++)
                            {
                                var cell = rawDataSheet.Cells[i + 3, 1];
                                cell.Value = Config.KeyNameCollection[i];
                                SetTitleCell(cell, false);
                            }
                        }
                        rawDataSheet = package.Workbook.Worksheets["RawData"];
                    package.Save();
                };
                        if (!package.Workbook.Worksheets.Any(s => s.Name == "Slant"))
                        {
                            package.Workbook.Worksheets.Add("Slant");
                            slantSheet = package.Workbook.Worksheets["Slant"];
                            var keyCell = slantSheet.Cells[2, 1];
                            keyCell.Value = "Key";
                            SetTitleCell(keyCell);
                            for (int i = 0; i < Config.KeyNameCollection.Count; i++)
                            {
                                var cell = slantSheet.Cells[i + 3, 1];
                                cell.Value = Config.KeyNameCollection[i];
                                SetTitleCell(cell, false);
                            }
                        }
                        slantSheet = package.Workbook.Worksheets["Slant"];
                        if (!package.Workbook.Worksheets.Any(s => s.Name == "Alignment"))
                        {
                            package.Workbook.Worksheets.Add("Alignment");
                            alignmentSheet = package.Workbook.Worksheets["Alignment"];
                            var keysCell = alignmentSheet.Cells[2, 1];
                            keysCell.Value = "Keys";
                            SetTitleCell(keysCell);
                            var positionCell = alignmentSheet.Cells[2, 2];
                            positionCell.Value = "Positions";
                            SetTitleCell(positionCell);
                            var alignmentMeasures = exportData.MeasurementUnitResultList.Where(u => u.MeasurementType == "Alignment").ToList();
                            for (int i = 0; i < alignmentMeasures.Count(); i++)
                            {
                                var cellKeys = alignmentSheet.Cells[i + 3, 1];
                                cellKeys.Value = alignmentMeasures[i].Keys;
                                SetTitleCell(cellKeys, false);
                                var cellPosition = alignmentSheet.Cells[i + 3, 2];
                                cellPosition.Value = alignmentMeasures[i].Positions;
                                SetTitleCell(cellPosition, false);
                            }
                        }
                        alignmentSheet = package.Workbook.Worksheets["Alignment"];
                        if (!package.Workbook.Worksheets.Any(s => s.Name == "RowAlignment"))
                        {
                            package.Workbook.Worksheets.Add("RowAlignment");
                            rowAlignmentSheet = package.Workbook.Worksheets["RowAlignment"];
                            var keysCell = rowAlignmentSheet.Cells[2, 1];
                            keysCell.Value = "Keys";
                            SetTitleCell(keysCell);
                            var positionCell = rowAlignmentSheet.Cells[2, 2];
                            positionCell.Value = "Positions";
                            SetTitleCell(positionCell);
                            var rowAlignmentMeasures = exportData.MeasurementUnitResultList.Where(u => u.MeasurementType == "RowAlignment").ToList();
                            for (int i = 0; i < rowAlignmentMeasures.Count(); i++)
                            {
                                var cellKeys = rowAlignmentSheet.Cells[i + 3, 1];
                                cellKeys.Value = rowAlignmentMeasures[i].Keys;
                                SetTitleCell(cellKeys, false);
                                var cellPosition = rowAlignmentSheet.Cells[i + 3, 2];
                                cellPosition.Value = rowAlignmentMeasures[i].Positions;
                                SetTitleCell(cellPosition, false);
                            }
                        }
                        rowAlignmentSheet = package.Workbook.Worksheets["RowAlignment"];
                        #region RawData
                        {
                            //rawDataSheet = package.Workbook.Worksheets["RawData"];
                            int rowDataStartCol = rawDataSheet.Dimension.Columns;
                            var barcodeCell = rawDataSheet.Cells[1, rowDataStartCol + 1, 1, rowDataStartCol + 4];
                            barcodeCell.Merge = true;
                            barcodeCell.Style.HorizontalAlignment = ExcelHorizontalAlignment.Center;
                            barcodeCell.Value = exportData.ProductionMeasurementRecord.ProductionBarcode;
                            SetTitleCell(barcodeCell);
                            var z1Cell = rawDataSheet.Cells[2, rowDataStartCol + 1];
                            z1Cell.Value = "Z1";
                            SetTitleCell(z1Cell);
                            var z2Cell = rawDataSheet.Cells[2, rowDataStartCol + 2];
                            z2Cell.Value = "Z2";
                            SetTitleCell(z2Cell);
                            var z3Cell = rawDataSheet.Cells[2, rowDataStartCol + 3];
                            z3Cell.Value = "Z3";
                            SetTitleCell(z3Cell);
                            var z4Cell = rawDataSheet.Cells[2, rowDataStartCol + 4];
                            z4Cell.Value = "Z4";
                            SetTitleCell(z4Cell);
                            exportData.KeyUnitDataList.ForEach(k =>
                            {
                                int keyIndex = Config.KeyNameCollection.IndexOf(k.Key);
                                if (keyIndex < 0)
                                {
                                    LogAsync(DateTime.Now, "Excel导出错误", $"{k.Key}的RawData未能获取行信息,未导出");
                                    return;
                                }
                                int zIndex = int.Parse(k.MeasurementItem.Substring(1));
                                var cell = rawDataSheet.Cells[keyIndex + 1 + 2, rowDataStartCol + zIndex];
                                cell.Value = string.IsNullOrWhiteSpace(k.ItemValue) ? "NA" : k.ItemValue;
                            });
                        }
                        #endregion
                        #region Slant
                        var slantMeasures = exportData.MeasurementUnitResultList.Where(u => u.MeasurementType == "Slant").ToList();
                        if (slantMeasures.Count > 0)
                        {
                            int slantStartCol = slantSheet.Dimension.Columns;
                            //var barcodeCell = slantSheet.Cells[1, slantStartCol + 1, 1, slantStartCol + 2];
                            //barcodeCell.Merge = true;
                            //barcodeCell.Value = exportData.ProductionMeasurementRecord.ProductionBarcode;
                            //SetTitleCell(barcodeCell);
                            var barcodeCell = slantSheet.Cells[1, slantStartCol + 1];
                            barcodeCell.Value = exportData.ProductionMeasurementRecord.ProductionBarcode;
                            SetTitleCell(barcodeCell);
                            var valueCell = slantSheet.Cells[2, slantStartCol + 1];
                            valueCell.Value = "Value";
                            SetTitleCell(valueCell);
                            //var resultCell = slantSheet.Cells[2, slantStartCol + 2];
                            //resultCell.Value = "Result";
                            //SetTitleCell(resultCell);
                            slantMeasures.ForEach(m =>
                            {
                                int rowIndex = Config.KeyNameCollection.IndexOf(m.Keys);
                                if (rowIndex < 0)
                                {
                                    LogAsync(DateTime.Now, "Excel导出错误", $"{m.Keys}的Slant未能获取行信息,未导出");
                                    return;
                                }
                                var cellValue = slantSheet.Cells[rowIndex + 1 + 2, slantStartCol + 1];
                                //var cellResult = slantSheet.Cells[rowIndex + 1 + 2, slantStartCol + 2];
                                cellValue.Value = m.MeasurementValue;
                                //cellResult.Value = m.MeasurementResult;
                                if (m.MeasurementResult != "OK")
                                {
                                    SetNGCell(cellValue);
                                    //SetNGCell(cellResult);
                                }
                            });
                        }
                        #endregion
                        #region Alignment
                        {
                            var alignmentMeasures = exportData.MeasurementUnitResultList.Where(u => u.MeasurementType == "Alignment").ToList();
                            if (alignmentMeasures.Count > 0)
                            {
                                List<string> keysList = new List<string>();
                                int allRowNums = alignmentSheet.Dimension.Rows;
                                int aligneStartCol = alignmentSheet.Dimension.Columns;
                                for (int i = 3; i <= allRowNums; i++)
                                {
                                    string keys = alignmentSheet.Cells[i, 1].Value.ToString();
                                    string position = alignmentSheet.Cells[i, 2].Value.ToString();
                                    keysList.Add($"{keys}_{position}");
                                }
                                //var barcodeCell = alignmentSheet.Cells[1, aligneStartCol + 1, 1, aligneStartCol + 2];
                                //barcodeCell.Merge = true;
                                //barcodeCell.Value = exportData.ProductionMeasurementRecord.ProductionBarcode;
                                //SetTitleCell(barcodeCell);
                                var barcodeCell = alignmentSheet.Cells[1, aligneStartCol + 1];
                                barcodeCell.Value = exportData.ProductionMeasurementRecord.ProductionBarcode;
                                SetTitleCell(barcodeCell);
                                var valueCell = alignmentSheet.Cells[2, aligneStartCol + 1];
                                valueCell.Value = "Value";
                                SetTitleCell(valueCell);
                                //var resultCell = alignmentSheet.Cells[2, aligneStartCol + 2];
                                //resultCell.Value = "Result";
                                //SetTitleCell(resultCell);
                                alignmentMeasures.ForEach(a =>
                                {
                                    int rowIndex = keysList.IndexOf($"{a.Keys}_{a.Positions}");
                                    if (rowIndex < 0)
                                    {
                                        LogAsync(DateTime.Now, "Excel导出错误", $"{a.Keys}_{a.Positions}的Alignment未能获取行信息,未导出");
                                        return;
                                    }
                                    var cellValue = alignmentSheet.Cells[rowIndex + 1 + 2, aligneStartCol + 1];
                                    //var cellResult = alignmentSheet.Cells[rowIndex + 1 + 2, aligneStartCol + 2];
                                    cellValue.Value = a.MeasurementValue;
                                    //cellResult.Value = a.MeasurementResult;
                                    if (a.MeasurementResult != "OK")
                                    {
                                        SetNGCell(cellValue);
                                        //SetNGCell(cellResult);
                                    }
                                });
                            }
                        }
                        #endregion
                        #region RowAlignment
                        {
                            var rowAlignmentMeasures = exportData.MeasurementUnitResultList.Where(u => u.MeasurementType == "RowAlignment").ToList();
                            if (rowAlignmentMeasures.Count > 0)
                            {
                                List<string> keysList = new List<string>();
                                int allRowNums = rowAlignmentSheet.Dimension.Rows;
                                int aligneStartCol = rowAlignmentSheet.Dimension.Columns;
                                for (int i = 3; i <= allRowNums; i++)
                                {
                                    string keys = alignmentSheet.Cells[i, 1].Value.ToString();
                                    string position = alignmentSheet.Cells[i, 2].Value.ToString();
                                    keysList.Add($"{keys}_{position}");
                                }
                                //var barcodeCell = rowAlignmentSheet.Cells[1, aligneStartCol + 1, 1, aligneStartCol + 2];
                                //barcodeCell.Merge = true;
                                //barcodeCell.Value = exportData.ProductionMeasurementRecord.ProductionBarcode;
                                //SetTitleCell(barcodeCell);
                                var barcodeCell = rowAlignmentSheet.Cells[1, aligneStartCol + 1];
                                barcodeCell.Value = exportData.ProductionMeasurementRecord.ProductionBarcode;
                                SetTitleCell(barcodeCell);
                                var valueCell = rowAlignmentSheet.Cells[2, aligneStartCol + 1];
                                valueCell.Value = "Value";
                                SetTitleCell(valueCell);
                                //var resultCell = rowAlignmentSheet.Cells[2, aligneStartCol + 2];
                                //resultCell.Value = "Result";
                                //SetTitleCell(resultCell);
                                rowAlignmentMeasures.ForEach(a =>
                                {
                                    int rowIndex = keysList.IndexOf($"{a.Keys}_{a.Positions}");
                                    if (rowIndex < 0)
                                    {
                                        LogAsync(DateTime.Now, "Excel导出错误", $"{a.Keys}_{a.Positions}的RowAlignment未能获取行信息,未导出");
                                        return;
                                    }
                                    var cellValue = rowAlignmentSheet.Cells[rowIndex + 1 + 2, aligneStartCol + 1];
                                    //var cellResult = rowAlignmentSheet.Cells[rowIndex + 1 + 2, aligneStartCol + 2];
                                    cellValue.Value = a.MeasurementValue;
                                    //cellResult.Value = a.MeasurementResult;
                                    if (a.MeasurementResult != "OK")
                                    {
                                        SetNGCell(cellValue);
                                        //SetNGCell(cellResult);
                                    }
                                });
                            }
                        }
                        #endregion
                        package.Save();
                    };
                }
            });
        }
        private void SetNGCell(ExcelRange cell)
        {
            cell.Style.Font.Color.SetColor(Color.Red);
            cell.Style.Font.Bold = true;
            //cell.Style.Fill.PatternType = ExcelFillStyle.Solid;
            //cell.Style.Fill.BackgroundColor.SetColor(Color.Red);
        }
        private void SetTitleCell(ExcelRange cell, bool isCenterAlign = true)
        {
            cell.Style.Font.Color.SetColor(Color.White);
            cell.Style.Font.Bold = true;
            cell.Style.Fill.PatternType = ExcelFillStyle.Solid;
            cell.Style.Fill.BackgroundColor.SetColor(Color.FromArgb(31, 73, 125));
            cell.AutoFitColumns();
            if (isCenterAlign)
            {
                cell.Style.HorizontalAlignment = ExcelHorizontalAlignment.Center;
            }
            else
            {
                cell.Style.HorizontalAlignment = ExcelHorizontalAlignment.Left;
            }
        }
        #region 图像保存
@@ -750,7 +1039,7 @@
        }
        #endregion
        private async void RunImageHandle(CameraBase camera, IOperationConfig opConfig, IImageSet imgSet, string snapshotId, string snapshotName, List<MeasurementUnit> measureList)
        private async void RunImageHandle(IOperationConfig opConfig, IImageSet imgSet, string snapshotId, string snapshotName, List<MeasurementUnit> measureList)
        {
            await Task.Run(() =>
             {
@@ -818,7 +1107,10 @@
                     HOperatorSet.SelectObj(images, out HObject image, i);
                     string fileName = Path.Combine(dir, $"{i}.tif");
                     image.ConvertHObjectToHImage().WriteImage("tiff", 0, fileName);
                     using (HImage temp = image.ConvertHObjectToHImage())
                     {
                         temp.WriteImage("tiff", 0, fileName);
                     }
                     keys.Where(u => u.ImageSeq == i).ToList().ForEach(k =>
                         {
@@ -836,20 +1128,24 @@
                                 _halconToolDict[keyToolKey].InputImageDic["INPUT_Image"] = image;
                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_X"] = scanParam.Resolution_X / 1000000.0;
                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Z"] = scanParam.Resolution_Z / 1000000.0;
                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_ImageId"] = $"{k.AliasName}_{DateTime.Now.ToString("HHmmssfff")}.tif";
                                 if (!_halconToolDict[keyToolKey].RunProcedure(out string error))
                                 {
                                     LogAsync(DateTime.Now, $"{k.AliasName}检测算法异常,{error}", "");
                                 }
                                 else
                                 {
                                     var results = _halconToolDict[keyToolKey].GetResultTuple("OUTPUT_Results").HTupleToDouble();
                                     var results = _halconToolDict[keyToolKey].GetResultTuple("OUTPUT_Results").DArr.ToList();
                                     if (results.Count == 0 || results.Any(u => u < 0))
                                     {
                                         LogAsync(DateTime.Now, $"{k.AliasName}原始数据异常", "");
                                     }
                                     else
                                     {
                                         //results = results.Select(u => double.Parse(u.ToString("f2"))).ToList();
                                         LogAsync(DateTime.Now, $"{k.AliasName}原始数据", $"{string.Join(" ", results)}");
                                         results.ForEach(u => u = u - Config.PlanCompensation);
                                         resultDict = k.KeyResultList.ToDictionary(u => u, u =>
                                              {
                                                  int index = k.KeyResultList.IndexOf(u);
@@ -866,7 +1162,7 @@
                             });
                         });
                     //image.Dispose();
                     image.Dispose();
                 }
                 //);