领胜LDS 键盘AOI检测项目
wells.liu
2020-07-13 fbc6882c40e8bcda00798eb759e48787aeecbdae
src/Bro.M071.Process/M071Process.cs
@@ -5,6 +5,7 @@
using Bro.M071.DBManager;
using Bro.M071.Model;
using Bro.M071.Model.Model;
using Bro.M071.Process.UI;
using Bro.Process;
using HalconDotNet;
using Newtonsoft.Json;
@@ -12,6 +13,7 @@
using System.Collections.Generic;
using System.ComponentModel;
using System.Drawing;
using System.Drawing.Imaging;
using System.IO;
using System.Linq;
using System.Text;
@@ -50,6 +52,8 @@
            base.Open();
            InitialMotionCardBaseAxisAlarm();
            SwitchBeep(false);
            SwitchLightGreen(false);
            SwitchLightRed(false);
@@ -57,6 +61,22 @@
            Reset(null, null, null);
            FullReset(null);
        }
        private void InitialMotionCardBaseAxisAlarm()
        {
            if (outputCtrlCard != null)
            {
                outputCtrlCard.OnAxisAlarmRaised -= MotionCard_OnAxisAlarmRaised;
                outputCtrlCard.OnAxisAlarmRaised += MotionCard_OnAxisAlarmRaised;
            }
        }
        private void MotionCard_OnAxisAlarmRaised(int axisIndex, string alarmMsg)
        {
            RaisedAlarm(alarmMsg);
            MachineState = MachineState.Alarm;
        }
        private void InitialSetting()
@@ -161,6 +181,11 @@
        [ProcessMethod("", "StartJob", "开始扫描", InvokeType.TestInvoke)]
        public ProcessResponse StartJob(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice)
        {
            if (!IsAllowedWork)
            {
                throw new ProcessException(SafetyMsg, null, ExceptionLevel.Fatal);
            }
            if (MachineState != MachineState.Ready)
                throw new ProcessException("机台未就绪,请勿开始测量", null, ExceptionLevel.Fatal);
@@ -202,6 +227,11 @@
            Config.SnapshotPointCollection.Where(u => u.IsEnabled).ToList().ForEach(s =>
                  {
                      _pauseHandle.WaitHandle.WaitOne();
                      if (MachineState != MachineState.Running)
                      {
                          throw new ProcessException("机台状态不在运行中,退出检测");
                      }
                      IDevice device = DeviceCollection.FirstOrDefault(u => u.Id == s.MotionOp.Device);
                      if (device == null)
@@ -346,7 +376,9 @@
                                LogAsync(DateTime.Now, $"{m.GetDisplayText()}检测结果", $"{((m.Spec.MeasureResult ?? false) ? "OK" : "NG")}");
                                IShapeElement indicator = null;
                                KeyIndicator indicator = new KeyIndicator(m.Id, m.DisplayLocation);
                                indicator.Text = (m.Spec.ActualValue == null || m.Spec.ActualValue == -999) ? "NA" : m.Spec.ActualValue.Value.ToString("f2");
                                indicator.ResultState = m.Spec.MeasureResult;
                                pMeasure.ElementList.Add(indicator);
                                //输出图形基元到界面 
                                OnElementUpdated?.BeginInvoke(indicator, null, null);
@@ -378,11 +410,14 @@
                var measurementUnitResultAndKeyUnitDataSet = GetMeasurementUnitResultAndKeyUnitData(pMeasure);
                //MES输出 todo
                if (Config.IsEnableMESUpload)
                {
                }
                //Excel报表输出 (单个产品的excel导出)
                ExportProductionExcel(measurementUnitResultAndKeyUnitDataSet);
                //数据库保存
                SaveProductionData(measurementUnitResultAndKeyUnitDataSet);
                ////数据库保存
                //SaveProductionData(measurementUnitResultAndKeyUnitDataSet);
                SaveWholeImage(pMeasure);
@@ -454,32 +489,37 @@
                measurementUnitResultAndKeyUnitDataSet.ProductionMeasurementRecord = productionMeasurementRecords;
                foreach (var MeasurementUnitResult in pData.Measurements)//获取到单个测量项结果
                foreach (var measurementUnit in pData.Measurements)//获取到单个测量项结果
                {
                    MeasurementUnitResult measurementUnitResult = new MeasurementUnitResult();
                    measurementUnitResult.ProductionMeasurementRecordsId = productionMeasurementRecords.ID;
                    measurementUnitResult.MeasurementName = MeasurementUnitResult.Name;
                    measurementUnitResult.MeasurementType = MeasurementUnitResult.MeasureType;
                    measurementUnitResult.MeasurementValue = "";
                    measurementUnitResult.MeasurementResult = MeasurementUnitResult.Spec.MeasureResult.Value ? "OK" : "NG";
                    measurementUnitResult.ProductionBarcode = productionMeasurementRecords.ProductionBarcode;
                    measurementUnitResult.MeasurementName = measurementUnit.Name;
                    measurementUnitResult.MeasurementType = measurementUnit.MeasureType;
                    measurementUnitResult.MeasurementValue = measurementUnit.Spec.ActualValue.ToString();
                    measurementUnitResult.MeasurementResult = measurementUnit.Spec.MeasureResult.Value ? "OK" : "NG";
                    measurementUnitResults.Add(measurementUnitResult);
                    foreach (var keyUnit in MeasurementUnitResult.KeyUnitCollection)//获取单个键的测量结果
                    foreach (var keyUnit in measurementUnit.KeyUnitCollection)//获取单个键的测量结果
                    {
                        foreach (var keyValue in keyUnit.MeasureValueDict)//获取单个键的单个测量item 结果
                        {
                            KeyUnitData keyUnitData = new KeyUnitData();
                            keyUnitData.Key = keyUnit.Key;
                            keyUnitData.MeasurementItem = keyValue.Key;
                            keyUnitData.ItemValue = keyValue.Value.ToString();
                            keyUnitDatas.Add(keyUnitData);
                            bool isExist = keyUnitDatas.Any(u => u.Key == keyUnit.Key && u.MeasurementItem == keyValue.Key);
                            if (!isExist)//已存在 不重复添加原始数据
                            {
                                KeyUnitData keyUnitData = new KeyUnitData();
                                keyUnitData.ProductionBarcode = productionMeasurementRecords.ProductionBarcode;
                                keyUnitData.Key = keyUnit.Key;
                                keyUnitData.MeasurementItem = keyValue.Key;
                                keyUnitData.ItemValue = keyValue.Value.ToString();
                                keyUnitDatas.Add(keyUnitData);
                            MeasurementAndKeyDataRelation measurementAndKeyDataRelation = new MeasurementAndKeyDataRelation();
                            measurementAndKeyDataRelation.MeasurementUnitResultId = measurementUnitResult.ID;
                            measurementAndKeyDataRelation.KeyUnitDataId = keyUnitData.ID;
                            measurementAndKeyDataRelationList.Add(measurementAndKeyDataRelation);
                                MeasurementAndKeyDataRelation measurementAndKeyDataRelation = new MeasurementAndKeyDataRelation();
                                measurementAndKeyDataRelation.MeasurementUnitResultId = measurementUnitResult.ID;
                                measurementAndKeyDataRelation.KeyUnitDataId = keyUnitData.ID;
                                measurementAndKeyDataRelationList.Add(measurementAndKeyDataRelation);
                            }
                        }
                    }
                }
@@ -497,18 +537,23 @@
        private async void ExportProductionExcel(ProductionMeasurementUnitResultAndKeyUnitDataSet measurementUnitResultAndKeyUnitDataSet)
        {
            if (!Config.IsCSVOutputEnabled)
                return;
            await Task.Run(() =>
            {
                ExcelExportSet excelExportDto = new ExcelExportSet();
                excelExportDto.Worksheets = new List<string>() { "原始数据", "检测结果" };
                var keyUnitColumns = new Dictionary<string, string>()
                {
                    {"ProductionBarcode", "产品条码"},
                    {"Key", "键"},
                    {"MeasurementItem", "检测项"},
                    {"ItemValue", "检测值"}
                };
                var measurementUnitResultColumns = new Dictionary<string, string>()
                {
                    {"ProductionBarcode", "产品条码"},
                    {"MeasurementName", "检测名称"},
                    {"MeasurementType", "检测类型"},
                    {"MeasurementValue", "检测值"},
@@ -520,14 +565,14 @@
                excelExportDto.WorksheetDataTable[excelExportDto.Worksheets[0]] = ExcelExportHelper.ListToDataTable(measurementUnitResultAndKeyUnitDataSet.KeyUnitDataList, keyUnitColumns);
                excelExportDto.WorksheetDataTable[excelExportDto.Worksheets[1]] = ExcelExportHelper.ListToDataTable(measurementUnitResultAndKeyUnitDataSet.MeasurementUnitResultList, measurementUnitResultColumns); ;
                byte[] filecontent = ExcelExportHelper.ExportExcel(excelExportDto, false);
                string dir = Path.Combine(Config.ImageSaveFolder, DateTime.Now.ToString("yyyyMMdd"));
                if (!Directory.Exists(dir))
                if (!Directory.Exists(Config.LogPath))
                {
                    Directory.CreateDirectory(dir);
                    Directory.CreateDirectory(Config.LogPath);
                }
                var fileName = Path.Combine(Config.LogPath, $"ProductionData_{DateTime.Now.ToString("yyyyMMdd")}.xlsx");
                FileStream fs = new FileStream(Path.Combine(dir, $"{measurementUnitResultAndKeyUnitDataSet.ProductionMeasurementRecord.ProductionBarcode}_{DateTime.Now.ToString("HHmmss")}.xlsx"), FileMode.Create, FileAccess.Write);
                byte[] filecontent = ExcelExportHelper.CreateOrAppendExcel(excelExportDto, fileName);
                FileStream fs = new FileStream(fileName, FileMode.Create, FileAccess.Write);
                fs.Write(filecontent, 0, filecontent.Length);
                fs.Flush();
                fs.Close();
@@ -558,7 +603,7 @@
                    Directory.CreateDirectory(dir);
                }
                map.Save(Path.Combine(dir, $"{pMeasure.Barcode}_{DateTime.Now.ToString("HHmmss")}.bmp"));
                map.Save(Path.Combine(dir, $"{pMeasure.Barcode}_{pMeasure.PResult}_{DateTime.Now.ToString("HHmmss")}.png"), ImageFormat.Png);
            }
            catch (Exception ex)
            {
@@ -606,8 +651,16 @@
                    int i = 0;
                    u.KeyImages?.ForEach(image =>
                    {
                        string fileName = Path.Combine(dir, $"{measureName}_{u.Key}{(i == 0 ? "" : $"-{i}")}_{DateTime.Now.ToString("HHmmss")}.tiff");
                        image.WriteImage("tiff", 0, fileName);
                        string fileName = "";
                        try
                        {
                            fileName = Path.Combine(dir, $"{measureName}_{u.Key}{(i == 0 ? "" : $"-{i}")}_{DateTime.Now.ToString("HHmmss")}.tiff");
                            image.WriteImage("tiff", 0, fileName);
                        }
                        catch (Exception)
                        {
                            LogAsync(DateTime.Now, "切图保存失败", fileName);
                        }
                        i++;
                    });
@@ -627,6 +680,7 @@
                 string toolKey = (opConfig as CameraOprerationConfigBase).AlgorithemPath;
                 HObject images = imgSet.HImage;
                 LaserScanParam scanParam = JsonConvert.DeserializeObject<LaserScanParam>(imgSet.ImageData);
                 LogAsync(DateTime.Now, $"扫描参数:{imgSet.ImageData}", "");
                 if (!string.IsNullOrWhiteSpace(toolKey))
                 {
@@ -650,6 +704,7 @@
                 }
                 HOperatorSet.CountObj(images, out HTuple count);
                 LogAsync(DateTime.Now, $"{snapshotName}切图{count.I}张", "");
                 if (count == 0)
                 {
@@ -658,7 +713,7 @@
                     return;
                 }
                 var excludeKeys = keys.Where(u => u.ImageSeq > count).ToList();
                 var excludeKeys = keys.Where(u => u.ImageSeq > count.I).ToList();
                 if (excludeKeys.Count > 0)
                 {
                     LogAsync(DateTime.Now, $"{string.Join(" ", excludeKeys.Select(u => u.AliasName))}未在图片获取序列中", "");
@@ -668,9 +723,19 @@
                          });
                 }
                 Parallel.For(1, count.I, (i) =>
                 string dir = Path.Combine(Config.ImageSaveFolder, "Clips", $"{snapshotName}_{DateTime.Now.ToString("HHmmss")}");
                 if (!Directory.Exists(dir))
                 {
                     Directory.CreateDirectory(dir);
                 }
                 Parallel.For(1, count.I + 1, (i) =>
                 //for (int i = 1; i <= count.I; i++)
                 {
                     HOperatorSet.SelectObj(images, out HObject image, i);
                     string fileName = Path.Combine(dir, $"{i}.tif");
                     image.ConvertHObjectToHImage().WriteImage("tiff", 0, fileName);
                     keys.Where(u => u.ImageSeq == i).ToList().ForEach(k =>
                         {
@@ -686,8 +751,8 @@
                             else
                             {
                                 _halconToolDict[keyToolKey].InputImageDic["INPUT_Image"] = image;
                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_X"] = scanParam.Resolution_X;
                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Z"] = scanParam.Resolution_Z;
                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_X"] = scanParam.Resolution_X / 1000000.0;
                                 _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Z"] = scanParam.Resolution_Z / 1000000.0;
                                 if (!_halconToolDict[keyToolKey].RunProcedure(out string error))
                                 {
                                     LogAsync(DateTime.Now, $"{k.AliasName}检测算法异常,{error}", "");
@@ -712,13 +777,14 @@
                             keyBindList.ForEach(kb =>
                             {
                                 kb.KeyImages.Add(image.Clone() as HImage);
                                 kb.KeyImages.Add(image.ConvertHObjectToHImage());
                                 kb.FillKeyValues(resultDict);
                             });
                         });
                     image.Dispose();
                 });
                     //image.Dispose();
                 }
                 );
                 //if (count.I != 1)
                 //{