quanzhou
2026-03-07 f6326d8e85b55a290ca88c9f14a0f2a9ecbf6971
src/Bro.M141_AOI1.Process/AOI1Process.cs
@@ -271,6 +271,8 @@
            return msg;
        }
        string barcodeNow;
        [ProcessMethod("ImageCheck", "ReadBarcode2", "读栏具码", InvokeType.TestInvoke)]
        public ResponseMessage ReadBarcode2(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
        {
@@ -315,61 +317,74 @@
                    if (ConfigAOI1.ISupMES)
                    {
                        //string zword = mqtt.MESForBasketAsync("2", "DS02217", barcode, "1", num.ToString()).Result;
                        string zwordstr = Task.Run(() => mqtt.MESForBasketAsync("2", "DS02217", barcode, "1", ConfigAOI1.mesnum2.ToString())).Result;
                        ConfigAOI1.mesnum2++;
                        if (ConfigAOI1.ISokMes)
                        if (barcode == barcodeNow)
                        {
                            Plc1.WriteSingleAddress(1524, 1, out _);
                            Plc1.WriteSingleAddress(1514, 1, out _);
                            LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"已强制读栏具码运行设备");
                            LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"重复读码,已强制读栏具码运行设备");
                        }
                        else
                        {
                            try
                            string zwordstr = Task.Run(() => mqtt.MESForBasketAsync("2", "DS02217", barcode, "1", ConfigAOI1.mesnum2.ToString())).Result;
                            ConfigAOI1.mesnum2++;
                            if (ConfigAOI1.ISokMes)
                            {
                                var obj = JsonConvert.DeserializeObject<AutoLineMacQueueBak>(zwordstr);
                                if (!string.IsNullOrEmpty(obj.zwoid) && obj.zstatus == "200")
                                Plc1.WriteSingleAddress(1524, 1, out _);
                                Plc1.WriteSingleAddress(1514, 1, out _);
                                LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"已强制读栏具码运行设备");
                            }
                            else
                            {
                                try
                                {
                                    ConfigAOI1.zwoid = obj.zwoid;
                                    Plc1.WriteSingleAddress(1524, 1, out _);
                                    Plc1.WriteSingleAddress(1514, 1, out _);
                                    LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"RabbitMQ zwoid获取成功 {obj.zstatus} {obj.zwoid} ");
                                }
                                else
                                {
                                    try
                                    var obj = JsonConvert.DeserializeObject<AutoLineMacQueueBak>(zwordstr);
                                    if (!string.IsNullOrEmpty(obj.zwoid) && obj.zstatus == "200")
                                    {
                                        if (zwordstr.Contains("version错误"))
                                        ConfigAOI1.zwoid = obj.zwoid;
                                        Plc1.WriteSingleAddress(1524, 1, out _);
                                        Plc1.WriteSingleAddress(1514, 1, out _);
                                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"RabbitMQ zwoid获取成功 {obj.zstatus} {obj.zwoid} ");
                                        barcodeNow = barcode;
                                    }
                                    else
                                    {
                                        try
                                        {
                                            Regex reg = new Regex("[0-9]+", RegexOptions.IgnoreCase | RegexOptions.Singleline, TimeSpan.FromSeconds(2));
                                            MatchCollection matches = reg.Matches(obj.zerrmsg);
                                            if (matches[0] != null && matches.Count == 3)
                                            if (zwordstr.Contains("version错误"))
                                            {
                                                ConfigAOI1.mesnum2 = int.Parse(matches[0].Value)+1;
                                            }
                                            else
                                            {
                                                ConfigAOI1.mesnum2 = 0;
                                                Regex reg = new Regex("[0-9]+", RegexOptions.IgnoreCase | RegexOptions.Singleline, TimeSpan.FromSeconds(2));
                                                MatchCollection matches = reg.Matches(obj.zerrmsg);
                                                if (matches[0] != null && matches.Count == 3)
                                                {
                                                    ConfigAOI1.mesnum2 = int.Parse(matches[0].Value) + 1;
                                                }
                                                else
                                                {
                                                    ConfigAOI1.mesnum2 = 0;
                                                }
                                            }
                                        }
                                        catch (Exception ex)
                                        {
                                        }
                                        Plc1.WriteSingleAddress(1524, 2, out _);
                                        Plc1.WriteSingleAddress(1514, 1, out _);
                                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"RabbitMQ zwoid获取失败 {zwordstr} ");
                                    }
                                    catch (Exception ex)
                                    {
                                    }
                                }
                                catch (Exception ex)
                                {
                                    Plc1.WriteSingleAddress(1524, 2, out _);
                                    Plc1.WriteSingleAddress(1514, 1, out _);
                                    LogAsync(DateTime.Now, EnumHelper.LogLevel.Information, $"RabbitMQ zwoid获取失败 {zwordstr} ");
                                    LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ zwoid获取异常  返回数据为 {zwordstr},异常错误{ex.GetExceptionMessage()}");
                                }
                            }
                            catch(Exception ex)
                            {
                                Plc1.WriteSingleAddress(1524, 2, out _);
                                Plc1.WriteSingleAddress(1514, 1, out _);
                                LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"RabbitMQ zwoid获取异常  返回数据为 {zwordstr},异常错误{ex.GetExceptionMessage()}");
                            }
                        }
                        }
                    }
                    else
                    {
@@ -763,6 +778,11 @@
                M141Config.numpro = 0;
            }
            M141Config.numpro++;
            if (M141Config.mesnum2 >= 50)
            {
                M141Config.mesnum2 = 0;
            }
            M141Config.mesnum2++;
            var tems = Task.Run(() => mqtt.MESForProduceAsync(pro, M141Config.mesnum2.ToString(), M141Config.numpro, endtray)).Result;
            if (tems == null)
            {
@@ -808,17 +828,13 @@
            Plc3 = invokeDevice as PLCBase;
            bool Issuccess = false;
            bool Issuccess = false;
            bool Issuccess1 = false;
            //LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品信息记录保存触发");
            var plcnum = Plc3.Read(2100, 1, out _);
            Issuccess = GetProImformation(plcnum[0]);
            var plcnum = Plc3.Read(2100, 1, out _);
            var plcnum1 = Plc3.Read(2102, 1, out _);
            //上传MES
            Issuccess = GetProImformation(plcnum[0]);
            Issuccess1 = GetProImformation(plcnum1[0]);
            LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品信息记录保存触发 获取PLC序号{plcnum[0]}和{plcnum1[0]}");
@@ -836,6 +852,7 @@
        private bool GetProImformation(int PLC_order)
        {
            bool reasult = false;
            if (PLC_order == 0)
            {
                LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"PLC反馈机械手吸盘无产品");
@@ -846,27 +863,47 @@
                var plist = mysqlhelper.GetProductList(PLC_order + "_1");
                if (plist != null)
                {
                    if (!M141Config.Productioncode.Any(u => u.PID == plist[0].PID))
                    ProductModel newp = new ProductModel();
                    newp.SEQUENCE = plist[0].SEQUENCE;
                    newp.PID = plist[0].PID;
                    newp.BasketCode = plist[0].BasketCode;
                    newp.Zword = plist[0].Zword;
                    newp.Result = "OK";
                    newp.SN = plist[0].SN;
                    string tary_ID = string.Empty;
                    //正常上传
                    reasult = UptoMES(newp, "N", out tary_ID);
                    if (!string.IsNullOrEmpty(tary_ID))
                    {
                        int num = M141Config.Productioncode.Count + 1;
                        M141Config.Productioncode.Add(new ProductionID
                        M141Config.MES_codes.Add(new MES_code
                        {
                            Uptomesid = num,
                            PID = plist[0].PID,
                            SEQUENCE = plist[0].SEQUENCE,
                            BasketCode = plist[0].BasketCode,
                            Zword = plist[0].Zword,
                            //newp.Result = "OK";
                            SN = plist[0].SN
                            Printers_code = tary_ID
                        });
                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品{plist[0].PID}数据记录成功");
                        return true;
                    }
                    else
                    {
                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"产品{plist[0].PID}数据重复,记录失败");
                        return false;
                    }
                        //isStartclear = true;
                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"MES上传产品{plist[0].PID}时获取到条码{tary_ID}");
                    }
                    return reasult;
                    //if (!M141Config.Productioncode.Any(u => u.PID == plist[0].PID))
                    //{
                    //    int num = M141Config.Productioncode.Count + 1;
                    //    M141Config.Productioncode.Add(new ProductionID
                    //    {
                    //        Uptomesid = num,
                    //        PID = plist[0].PID,
                    //        SEQUENCE = plist[0].SEQUENCE,
                    //        BasketCode = plist[0].BasketCode,
                    //        Zword = plist[0].Zword,
                    //        //newp.Result = "OK";
                    //        SN = plist[0].SN
                    //    });
                    //    LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品{plist[0].PID}数据记录成功");
                    //    return true;
                    //}
                    //else
                    //{
                    //    LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"产品{plist[0].PID}数据重复,记录失败");
                    //    return false;
                    //}
                }
                else
                {
@@ -877,10 +914,10 @@
           
        }
        /// <summary>
        /// 产品零盘上传启动标识
        /// </summary>
        private bool isStartclear =false;
        ///// <summary>
        ///// 产品零盘上传启动标识
        ///// </summary>
        //private bool isStartclear =false;
        [ProcessMethod("", "MEStogetcode", "MES上传整批数据并获取条码", InvokeType.TestInvoke)]
        public ResponseMessage MEStogetcode(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
@@ -890,202 +927,177 @@
            bool Issuccess = false;
            bool Issuccess1 = false;
           // LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品信息上传mes触发");
            var plcnum = Plc3.Read(2100, 1, out _);
            Issuccess = GetProImformation(plcnum[0]);
            var plcnum = Plc3.Read(2100, 1, out _);
            var plcnum1 = Plc3.Read(2102, 1, out _);
            Issuccess1 = GetProImformation(plcnum1[0]);
            LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品信息上传mes触发,获取PLC序号{plcnum[0]}和{plcnum1[0]}");
            string saveTary_ID= string.Empty;
            LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品信息上传MES触发,产品信息数量为:{M141Config.Productioncode.Count}");
            if (M141Config.Productioncode.Count == 50)
            {
                //产品正常上传
                while (M141Config.Productioncode.Count>0)
            if (plcnum[0] != 0 && plcnum1[0] != 0)
            {
                //正常上传一片产品
                Issuccess = GetProImformation(plcnum[0]);
                //最后一片产品判断是否需要上传尾盘零数
                if (M141Config.MES_codes.Count>0)
                {
                    //需要上传尾盘
                    var plist = mysqlhelper.GetProductList(plcnum1[0] + "_1");
                    ProductModel newp = new ProductModel();
                    newp.SEQUENCE = M141Config.Productioncode[0].SEQUENCE;
                    newp.PID = M141Config.Productioncode[0].PID;
                    newp.BasketCode = M141Config.Productioncode[0].BasketCode;
                    newp.Zword = M141Config.Productioncode[0].Zword;
                    newp.SEQUENCE = plist[0].SEQUENCE;
                    newp.PID = plist[0].PID;
                    newp.BasketCode = plist[0].BasketCode;
                    newp.Zword = plist[0].Zword;
                    newp.Result = "OK";
                    newp.SN = M141Config.Productioncode[0].SN;
                    newp.SN = plist[0].SN;
                    string tary_ID = string.Empty;
                    bool isok = true;
                    if (M141Config.Productioncode.Count==1)
                    //正常上传
                    Issuccess1 = UptoMES(newp, "Y", out tary_ID);
                    if (!string.IsNullOrEmpty(tary_ID))
                    {
                        if (isStartclear)
                        {
                            isok = UptoMES(newp, "Y", out tary_ID);
                            isStartclear = false;
                            LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品{newp.PID}启动零盘尾数上传");
                        }
                        else
                        {
                            isok = UptoMES(newp, "N", out tary_ID);
                        }
                        StartPrint(tary_ID, "Honeywell PX240S (300 dpi)");
                        M141Config.MES_codes.Clear();
                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"条码:{tary_ID}零盘尾数已触发S6打印并且保存");
                        M141Config.mesnum2 = 0;
                    }
                }
                else
                {
                    //不需要上传尾盘
                    var plist = mysqlhelper.GetProductList(plcnum1[0] + "_1");
                    ProductModel newp = new ProductModel();
                    newp.SEQUENCE = plist[0].SEQUENCE;
                    newp.PID = plist[0].PID;
                    newp.BasketCode = plist[0].BasketCode;
                    newp.Zword = plist[0].Zword;
                    newp.Result = "OK";
                    newp.SN = plist[0].SN;
                    string tary_ID = string.Empty;
                    //正常上传
                    Issuccess1 = UptoMES(newp, "N", out tary_ID);
                    if (!string.IsNullOrEmpty(tary_ID))
                    {
                        StartPrint(tary_ID, "Honeywell PX240S (300 dpi)");
                        M141Config.MES_codes.Clear();
                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"条码:{tary_ID}已触发S6打印并且保存");
                    }
                    else
                    {
                        isok = UptoMES(newp, "N", out tary_ID);
                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"条码:{tary_ID}已触发S6打印并且保存");
                    }
                    if (!isok)
                    {
                        Plc3.WriteSingleAddress(2120, 2, out _);
                        return msg;
                    }
                    if (M141Config.Isprint && !string.IsNullOrEmpty(tary_ID))
                    {
                        if (M141Config.Productioncode.Count == 1)
                        {
                            saveTary_ID = tary_ID;
                            StartPrint(tary_ID, "Honeywell PX240S (300 dpi)");
                            M141Config.MES_codes.Add(new MES_code
                            {
                                Printers_code = tary_ID
                            });
                            LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"条码:{tary_ID}已触发S6打印并且保存");
                        }
                        else
                        {
                            LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"条码:{tary_ID}不是在最后一件产品获取,启动零盘清除复位产品上传动作");
                            isStartclear = true;
                        }
                    }
                    M141Config.Productioncode.RemoveAt(0);
                }
                M141Config.Productioncode.Clear();
            }
            else if (M141Config.Productioncode.Count > 50)
            else if (plcnum1[0] == 0 && plcnum[0] != 0)
            {
                //中途有产品被取走导致条码大于实际数量
                for (int i = 0; i < 50; i++)
                Issuccess =true;
                if (M141Config.MES_codes.Count > 0)
                {
                    //需要上传尾盘
                    var plist = mysqlhelper.GetProductList(plcnum[0] + "_1");
                    ProductModel newp = new ProductModel();
                    int count = M141Config.Productioncode.Count;
                    newp.SEQUENCE = M141Config.Productioncode[count - 1].SEQUENCE;
                    newp.PID = M141Config.Productioncode[count - 1].PID;
                    newp.BasketCode = M141Config.Productioncode[count - 1].BasketCode;
                    newp.Zword = M141Config.Productioncode[count - 1].Zword;
                    newp.SEQUENCE = plist[0].SEQUENCE;
                    newp.PID = plist[0].PID;
                    newp.BasketCode = plist[0].BasketCode;
                    newp.Zword = plist[0].Zword;
                    newp.Result = "OK";
                    newp.SN = M141Config.Productioncode[count - 1].SN;
                    newp.SN = plist[0].SN;
                    string tary_ID = string.Empty;
                    bool isok = true;
                    if (i==49)
                    {
                        if (isStartclear)
                        {
                            isok = UptoMES(newp, "Y", out tary_ID);
                            isStartclear = false;
                            LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品{newp.PID}启动零盘尾数上传");
                        }
                        else
                        {
                            isok = UptoMES(newp, "N", out tary_ID);
                        }
                    }
                    else
                    {
                    //正常上传
                    Issuccess1 = UptoMES(newp, "Y", out tary_ID);
                        isok = UptoMES(newp, "N", out tary_ID);
                    }
                    if (!isok)
                    if (!string.IsNullOrEmpty(tary_ID))
                    {
                        Plc3.WriteSingleAddress(2120, 2, out _);
                        return msg;
                        StartPrint(tary_ID, "Honeywell PX240S (300 dpi)");
                        M141Config.MES_codes.Clear();
                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"条码:{tary_ID}零盘尾数已触发S6打印并且保存");
                        M141Config.mesnum2 = 0;
                    }
                }
                else
                {
                    //不需要上传尾盘
                    var plist = mysqlhelper.GetProductList(plcnum[0] + "_1");
                    ProductModel newp = new ProductModel();
                    newp.SEQUENCE = plist[0].SEQUENCE;
                    newp.PID = plist[0].PID;
                    newp.BasketCode = plist[0].BasketCode;
                    newp.Zword = plist[0].Zword;
                    newp.Result = "OK";
                    newp.SN = plist[0].SN;
                    string tary_ID = string.Empty;
                    //正常上传
                    Issuccess1 = UptoMES(newp, "N", out tary_ID);
                    if (!string.IsNullOrEmpty(tary_ID))
                    {
                        StartPrint(tary_ID, "Honeywell PX240S (300 dpi)");
                        M141Config.MES_codes.Clear();
                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"条码:{tary_ID}已触发S6打印并且保存");
                    }
                }
            }
            else if(plcnum[0] == 0 && plcnum1[0] != 0)
            {
                Issuccess = true;
                if (M141Config.MES_codes.Count > 0)
                {
                    //需要上传尾盘
                    var plist = mysqlhelper.GetProductList(plcnum1[0] + "_1");
                    ProductModel newp = new ProductModel();
                    newp.SEQUENCE = plist[0].SEQUENCE;
                    newp.PID = plist[0].PID;
                    newp.BasketCode = plist[0].BasketCode;
                    newp.Zword = plist[0].Zword;
                    newp.Result = "OK";
                    newp.SN = plist[0].SN;
                    string tary_ID = string.Empty;
                    //正常上传
                    Issuccess1 = UptoMES(newp, "Y", out tary_ID);
                    if (!string.IsNullOrEmpty(tary_ID))
                    {
                        StartPrint(tary_ID, "Honeywell PX240S (300 dpi)");
                        M141Config.MES_codes.Clear();
                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"条码:{tary_ID}零盘尾数已触发S6打印并且保存");
                        M141Config.mesnum2 = 0;
                    }
                }
                else
                {
                    //不需要上传尾盘
                    var plist = mysqlhelper.GetProductList(plcnum1[0] + "_1");
                    ProductModel newp = new ProductModel();
                    newp.SEQUENCE = plist[0].SEQUENCE;
                    newp.PID = plist[0].PID;
                    newp.BasketCode = plist[0].BasketCode;
                    newp.Zword = plist[0].Zword;
                    newp.Result = "OK";
                    newp.SN = plist[0].SN;
                    string tary_ID = string.Empty;
                    //正常上传
                    Issuccess1 = UptoMES(newp, "N", out tary_ID);
                    if (!string.IsNullOrEmpty(tary_ID))
                    {
                        StartPrint(tary_ID, "Honeywell PX240S (300 dpi)");
                        M141Config.MES_codes.Clear();
                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"条码:{tary_ID}已触发S6打印并且保存");
                    }
                    if (M141Config.Isprint && !string.IsNullOrEmpty(tary_ID))
                    {
                        if (i == 49)
                        {
                            saveTary_ID = tary_ID;
                            StartPrint(tary_ID, "Honeywell PX240S (300 dpi)");
                            M141Config.MES_codes.Add(new MES_code
                            {
                                Printers_code = tary_ID
                            });
                            LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"条码:{tary_ID}已触发S6打印并且保存");
                        }
                        else
                        {
                            LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"条码:{tary_ID}不是在最后一件产品获取,启动零盘清除复位产品上传动作");
                            isStartclear = true;
                        }
                    }
                    M141Config.Productioncode.RemoveAt(count - 1);
                }
                M141Config.Productioncode.Clear();
            }
            else if (M141Config.Productioncode.Count > 0 && M141Config.Productioncode.Count < 50)
            if (Issuccess && Issuccess1)
            {
                //产品缺少需要清除零盘
                while (M141Config.Productioncode.Count > 0)
                {
                    ProductModel newp = new ProductModel();
                    newp.SEQUENCE = M141Config.Productioncode[0].SEQUENCE;
                    newp.PID = M141Config.Productioncode[0].PID;
                    newp.BasketCode = M141Config.Productioncode[0].BasketCode;
                    newp.Zword = M141Config.Productioncode[0].Zword;
                    newp.Result = "OK";
                    newp.SN = M141Config.Productioncode[0].SN;
                    string tary_ID = string.Empty;
                    bool isok = false;
                    if (M141Config.Productioncode.Count==1)
                    {
                        isok = UptoMES(newp, "Y", out tary_ID);
                        LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"产品{newp.PID}启动零盘尾数上传");
                    }
                    else
                    {
                        isok = UptoMES(newp, "N", out tary_ID);
                    }
                    if (!isok)
                    {
                        Plc3.WriteSingleAddress(2120, 2, out _);
                        return msg;
                    }
                    if (M141Config.Isprint && !string.IsNullOrEmpty(tary_ID))
                    {
                        if (M141Config.Productioncode.Count == 1)
                        {
                            saveTary_ID = tary_ID;
                            StartPrint(tary_ID, "Honeywell PX240S (300 dpi)");
                            M141Config.MES_codes.Add(new MES_code
                            {
                                Printers_code = tary_ID
                            });
                            LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"条码:{tary_ID}已触发S6打印并且保存");
                        }
                        else
                        {
                            LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"条码:{tary_ID}不是在最后一件产品获取,启动零盘清除复位产品上传动作");
                            isStartclear = true;
                        }
                    }
                    M141Config.Productioncode.RemoveAt(0);
                }
                M141Config.Productioncode.Clear();
                Plc3.WriteSingleAddress(2120, 1, out _);
            }
            else if (M141Config.Productioncode.Count == 0)
            else
            {
                if (M141Config.Isprint && !string.IsNullOrEmpty(saveTary_ID))
                {
                    StartPrint(saveTary_ID, "Honeywell PX240S (300 dpi)");
                }
                Plc3.WriteSingleAddress(2120, 2, out _);
            }
               Plc3.WriteSingleAddress(2120, 1, out _);
               return msg;
            return msg;
        }
        [ProcessMethod("", "MESup1", "MES上传进料口空篮", InvokeType.TestInvoke)]