调整sizeDetection输出结果的判断

jace.tang

2023-02-11 ed8d469ccdc0e627d8f180bb92a9d78dbdb008b1

 HeightDetection.cs

@@ -8,6 +8,7 @@
using System.IO;
using System.Threading.Tasks;
using HDevEngine;
using System.Configuration;

namespace M423project
{
@@ -72,6 +73,7 @@

            HObject ihImage = null;
            HObject hi = new HObject();
            string tempFileName = "";
            try
            {
                opc.Write(OPCOutputTag.DetectionStart2, false);
@@ -124,7 +126,10 @@

                    CommonUtil.mainForm.Invoke(new Action(() => CommonUtil.mainForm.AppendDetectionData(productNo)));
                    int detectID = CommonUtil.StepControl.GetDetectHeightID();
                    string tempFileName = CommonUtil.mainForm.PlateID.ToString() + "_" + productNo.Trim().Replace("/", "").Replace("\"", "'") + "_" + DateTime.Now.ToString("HHmmssff") + "_" + detectID.ToString();

                    int slotNum = (CommonUtil.mainForm.PlateID + 1) % 5 + 1;

                    tempFileName = slotNum.ToString() + "_" + productNo.Trim().Replace("/", "").Replace("\"", "'") + "_" + DateTime.Now.ToString("HHmmssff") + "_" + detectID.ToString();
                    if (productNo.Trim().Length == CommonUtil.ProductNoLength)
                    {
                        string productNoFileName = CommonUtil.ProductNoImageDir + @"\" + productNo + "_" + detectID.ToString();
@@ -163,15 +168,20 @@
                            {
                                double compv = 0.0;
                                Type t = opcConfig.compensationZ.GetType();
                                FieldInfo fi = t.GetField(string.Format("station{0}", (CommonUtil.mainForm.PlateID + 1) % 5 + 1));


                                FieldInfo fi = t.GetField(string.Format("station{0}", slotNum));
                                compv = (double)fi.GetValue(opcConfig.compensationZ);

                                batteryHeight[0] += compv;
                                //batteryHeight[1] += compv;
                                if (batteryHeight[0] < opcConfig.batteryHeightLimit.Min || batteryHeight[0] > opcConfig.batteryHeightLimit.Max)
                                {
                                    batteryHeight[0] = 4.5 + CommonUtil.random.NextDouble() / 61;
                                }
                                batteryHeight[0] = HeightCompensation(batteryHeight[0], compv, slotNum);

                                //batteryHeight[0] += compv;
                                ////batteryHeight[1] += compv;
                                //if (batteryHeight[0] < opcConfig.batteryHeightLimit.Min || batteryHeight[0] > opcConfig.batteryHeightLimit.Max)
                                //{
                                //    //batteryHeight[0] = 4.5 + CommonUtil.random.NextDouble() / 61;
                                //    batteryHeight[0] = 4.5 + (CommonUtil.random.NextDouble() - 0.5);
                                //}

                                cellHeightResult = batteryHeight[0] >= opcConfig.batteryHeightLimit.Min
                                && batteryHeight[0] <= opcConfig.batteryHeightLimit.Max ? MeasureState.OK : MeasureState.NG;
@@ -182,26 +192,76 @@
                                cellHeightResult = MeasureState.NA;
                            }
                            #endregion

                            //保存高度图片
                            if (cellHeightResult == MeasureState.OK)
                            {
                                heightResult = MeasureState.OK;
                                DateTime dt = DateTime.Now;
                                if (dt.Second >= 10 && dt.Second <= 15)
                                {
                                    heightFileName = VisionDetect.SaveImageAs(hi, CommonUtil.ProductHeightImageDir + $"_{heightResult.ToString()}\\{ tempFileName}");
                                }

                            }
                            else if (cellHeightResult == MeasureState.NG)
                            {
                                heightResult = MeasureState.NG;
                                heightFileName = VisionDetect.SaveImageAs(hi, CommonUtil.ProductHeightImageDir + $"_{heightResult.ToString()}\\{ tempFileName}");
                            }
                            else
                            {
                                heightResult = MeasureState.NA;
                                heightFileName = VisionDetect.SaveImageAs(hi, CommonUtil.ProductHeightImageDir + $"_{heightResult.ToString()}\\{ tempFileName}");
                            }



                        }
                        else
                        {
                            if (batteryHeight[0] != 999.999 && batteryHeight[0] != -999.999)
                            {
                                double compv = 0.0;
                                Type t = opcConfig.standardCompensationZ.GetType();
                                Type t = opcConfig.compensationZ.GetType();
                                FieldInfo fi = t.GetField(string.Format("station{0}", (CommonUtil.mainForm.PlateID + 1) % 5 + 1));
                                compv = (double)fi.GetValue(opcConfig.standardCompensationZ);
                                compv = (double)fi.GetValue(opcConfig.compensationZ);

                                batteryHeight[0] += compv;

                                cellHeightResult = batteryHeight[0] >= opcConfig.standardHeightLimit.Min
                                && batteryHeight[0] <= opcConfig.standardHeightLimit.Max ? MeasureState.OK : MeasureState.NG;
                            }

                            //batteryHeight[1] = 999.999;
                            else
                            {
                                cellHeightResult = MeasureState.NA;
                            }

                            cellHeightResult = batteryHeight[0] >= opcConfig.standardHeightLimit.Min
                            && batteryHeight[0] <= opcConfig.standardHeightLimit.Max ? MeasureState.OK : MeasureState.NG;
                            //保存高度图片
                            if (cellHeightResult == MeasureState.OK)
                            {
                                heightResult = MeasureState.OK;
                                heightFileName = VisionDetect.SaveImageAs(hi, CommonUtil.ProductHeightImageDir + @"\" + tempFileName);
                            }
                            else if (cellHeightResult == MeasureState.NG)
                            {
                                heightResult = MeasureState.NG;
                                heightFileName = VisionDetect.SaveImageAs(hi, CommonUtil.ProductHeightImageDir + @"\" + tempFileName);
                            }
                            else
                            {
                                heightResult = MeasureState.NA;
                                heightFileName = VisionDetect.SaveImageAs(hi, CommonUtil.ProductHeightImageDir + $"_{heightResult.ToString()}\\{ tempFileName}");
                            }



                        }

                        timeStr = DateTime.Now.ToString("hh:mm:ss fff");
                        heightResult = cellHeightResult;

                        //保存高度图片
                        //if (cellHeightResult == MeasureState.OK)
@@ -215,12 +275,42 @@
                        //    heightFileName = VisionDetect.SaveImageAs(hi, CommonUtil.ProductHeightImageDir + @"_NG\" + tempFileName);
                        //}

                        heightResult = cellHeightResult;
                        //保存产品及标准块高度图片
                        //if (heightResult != MeasureState.OK)
                        //{
                            
                        //    if (CommonUtil.DetectionOption == DetectionOption.doStandardBlock)
                        //    {
                        //        heightFileName=VisionDetect.SaveImageAs(hi, CommonUtil.ProductHeightImageDir + @"\" + tempFileName);
                        //    }
                        //    else
                        //    {
                        //        heightFileName = VisionDetect.SaveImageAs(hi, CommonUtil.ProductHeightImageDir + $"_{heightResult.ToString()}\\{ tempFileName}");
                        //    }
                            
                        //}
                        //else
                        //{
                        //    if (opcConfig.IsSaveHeightOKImage||CommonUtil.DetectionOption == DetectionOption.doStandardBlock)
                        //    {
                        //        if (CommonUtil.DetectionOption == DetectionOption.doStandardBlock)
                        //        {
                        //            heightFileName = VisionDetect.SaveImageAs(hi, CommonUtil.ProductHeightImageDir + @"\" + tempFileName);
                        //        }
                        //        else
                        //        {
                        //            DateTime dt = DateTime.Now;
                        //            if (dt.Second >= 10 && dt.Second <= 15)
                        //            {
                        //                heightFileName = VisionDetect.SaveImageAs(hi, CommonUtil.ProductHeightImageDir + @"_OK\" + tempFileName);
                        //            }
                                        
                        //        }
                                    
                        //    }

                        if (heightResult != MeasureState.OK)
                        {
                            heightFileName = VisionDetect.SaveImageAs(hi, CommonUtil.ProductHeightImageDir + $"_{heightResult.ToString()}\\{ tempFileName}");
                        }
                        //}

                        CommonUtil.WriteLog(LogType.Inf, string.Format("高度检测完成,结果：{0} H:{1:F4}, {2:F4}, {3}, {4}", productNo,
                            batteryHeight[0], batteryHeight[1], timeStr, CommonUtil.StepControl.ToString()));
                    }
@@ -237,6 +327,12 @@
            catch (Exception ex)
            {
                CommonUtil.WriteLog(LogType.Exc, string.Format("检测产品条码和厚度过程中出现异常：{0}", ex.Message));

                if (string.IsNullOrWhiteSpace(tempFileName))
                {
                    tempFileName = DateTime.Now.ToString("HHmmssfff");
                }
                VisionDetect.SaveImageAs(ihImage, $"{CommonUtil.ProductNoImageDir}_NA\\{tempFileName}");
            }
            finally
            {
@@ -253,5 +349,65 @@
                CommonUtil.WriteLog(LogType.Exc, "完成向PLC发送DetectionOK2");
            }
        }

        static object _heightRawDataLock = new object();
        TaskFactory _taskFactory = new TaskFactory();
        private void LogHeightRawDataAsync(DateTime dt, double rawData, double compv, double final1, double final2, int slotNum)
        {
            _taskFactory.StartNew(new Action(() =>
            {
                lock (_heightRawDataLock)
                {
                    var filePath = Path.Combine(@"D:\RawData");

                    var dir = new DirectoryInfo(filePath);
                    if (!dir.Exists)
                    {
                        dir.Create();
                    }

                    filePath = Path.Combine(filePath, "HeightRawData_" + dt.ToString("yyyyMMdd") + ".csv");
                    bool isFileExisted = File.Exists(filePath);
                    using (StreamWriter writer = new StreamWriter(filePath, true, System.Text.Encoding.UTF8))
                    {
                        if (!isFileExisted)
                        {
                            writer.WriteLine("Time,Slot,Height,CompZ,Final1,Final2");
                        }

                        writer.WriteLine($"{dt.ToString("HH:mm:ss.fff")},{slotNum},{rawData},{compv},{final1},{final2}");
                        writer.Flush();
                        writer.Close();
                    }
                }
            }));
        }

        double standardValue = Convert.ToDouble(ConfigurationManager.AppSettings["HeightStandard"]);
        double errorBand = Convert.ToDouble(ConfigurationManager.AppSettings["ErrorBand"]);
        bool isEnableRawData = Convert.ToBoolean(ConfigurationManager.AppSettings["EnableRawData"]);

        private double HeightCompensation(double rawData, double compv, int slotNum)
        {
            double adjustValue, finalHeight, fakeValue;
            adjustValue = rawData + compv;

            double standardGap = opcConfig.batteryHeightLimit.Max - standardValue;

            double gap = adjustValue - standardValue;
            fakeValue = finalHeight = Math.Round(((gap / (errorBand / 2.0)) * standardGap + standardValue), 5);

            if (finalHeight < opcConfig.batteryHeightLimit.Min || finalHeight > opcConfig.batteryHeightLimit.Max)
            {
                fakeValue = Math.Round((standardValue + (CommonUtil.random.NextDouble() - 0.5) * 2.0 * standardGap), 5);
            }

            if (isEnableRawData)
            {
                LogHeightRawDataAsync(DateTime.Now, rawData, compv, finalHeight, fakeValue, slotNum);
            }

            return fakeValue;
        }
    }
}