From 39b372018db4bfeabcc7628b53e9156d7ff4ca3c Mon Sep 17 00:00:00 2001 From: wells.liu <wells.liu@broconcentric.com> Date: 星期三, 08 七月 2020 15:17:35 +0800 Subject: [PATCH] 数据查询 界面设计 + excel导出帮助类 --- src/Bro.M071.Process/M071Process.cs | 370 ++++++++++++++++++++++++++++++++++++++++------------ 1 files changed, 281 insertions(+), 89 deletions(-) diff --git a/src/Bro.M071.Process/M071Process.cs b/src/Bro.M071.Process/M071Process.cs index 13fde83..52d0f48 100644 --- a/src/Bro.M071.Process/M071Process.cs +++ b/src/Bro.M071.Process/M071Process.cs @@ -2,15 +2,19 @@ using Bro.Common.Helper; using Bro.Common.Interface; using Bro.Common.Model; +using Bro.M071.Model; using Bro.Process; using HalconDotNet; using System; using System.Collections.Generic; using System.ComponentModel; +using System.Drawing; using System.IO; using System.Linq; using System.Text; +using System.Threading; using System.Threading.Tasks; +using static Bro.Common.Helper.EnumHelper; namespace Bro.M071.Process { @@ -31,8 +35,10 @@ #region 浜嬩欢 public event Action OnMeasureStart; - public event Action<string> OnBarcodeChanged; + public event Action OnClearBarcode; public event Action<IShapeElement> OnElementUpdated; + public event Action<MachineState> OnMachineStateChanged; + public event Action OnFullResetDone; #endregion public override void Open() @@ -40,10 +46,23 @@ InitialSetting(); base.Open(); + + SwitchBeep(false); + SwitchLightGreen(false); + SwitchLightRed(false); + SwitchLightYellow(false); + + Reset(null, null, null); + FullReset(null); } private void InitialSetting() { + //鏁版嵁搴撹縼绉绘鏌� + DatabaseInitialize.Initialize(); + + MotionCardSettingCheck(); + Config.SnapshotPointCollection.ForEach(u => { u.GetHalconToolPathList().ForEach(path => @@ -98,7 +117,7 @@ if (keyRespone.Count == 0) throw new ProcessException($"{u.GetDisplayText()}瀵瑰簲鐨勫崟閿笉瀛樺湪鎴栦笉鍙敤"); - if (b.KeyResult == "All") + if (b.KeyResultId == "All") { keyRespone.SelectMany(kr => kr.KeyResultList).ToList().ForEach(r => { @@ -107,171 +126,251 @@ } else { - b.MeasureValueDict[b.KeyResult] = null; + b.MeasureValueDict[b.KeyResultId] = null; } }); }); } - #region InitialHalconTool - //protected override void InitialHalconTool() - //{ - // base.InitialHalconTool(); - - // Config.SnapshotPointCollection.ForEach(u => - // { - // u.GetHalconToolPathList().ForEach(path => - // { - // if (!string.IsNullOrWhiteSpace(path)) - // { - // string directoryPath = Path.GetDirectoryName(path); - // string fileName = Path.GetFileNameWithoutExtension(path); - - // HDevEngineTool tool = new HDevEngineTool(directoryPath); - // tool.LoadProcedure(fileName); - - // //浣跨敤鈥渱鈥濅綔涓洪棿闅旂 - // _halconToolDict[u.Id + "|" + path] = tool; - // } - // }); - // }); - //} - #endregion - - //Dictionary<string, ProductionMeasurement> MeasureDict = new Dictionary<string, ProductionMeasurement>(); - - private string barCode = ""; - public string BarCode + #region 娴佺▼涓姏鍑哄紓甯� + public override void ExceptionRaisedInMonitor(Exception ex) { - get => barCode; - set + if (ex is ProcessException pEx) { - if (barCode != value) + if (pEx.Level >= ExceptionLevel.Fatal) { - barCode = value; - OnBarcodeChanged?.Invoke(value); + RaisedAlarm(pEx.Message); + MachineState = MachineState.Alarm; } } + else + { + RaisedAlarm(ex.Message); + MachineState = MachineState.Alarm; + } } + #endregion + + public string BarCode { get; set; } + + List<ProductionMeasurement> productionList = new List<ProductionMeasurement>(); [ProcessMethod("", "StartJob", "寮�濮嬫壂鎻�", InvokeType.TestInvoke)] public ProcessResponse StartJob(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice) { + if (MachineState != MachineState.Ready) + throw new ProcessException("鏈哄彴鏈氨缁紝璇峰嬁寮�濮嬫祴閲�", null, ExceptionLevel.Fatal); + if (string.IsNullOrWhiteSpace(BarCode)) { + OnClearBarcode?.Invoke(); throw new ProcessException("鏈緭鍏ヤ骇鍝佹潯鐮侊紝璇峰嬁寮�濮嬫祴閲�"); } + MachineState = MachineState.Running; OnMeasureStart?.BeginInvoke(null, null); var measurements = Config.MeasurementUnitCollection.Where(u => u.IsEnabled).ToList().DeepSerializeClone(); measurements.ForEach(m => { m.InitialKeyUnitMeasureChanged(); - //m.KeyUnitCollection.ForEach(k => k.InitialMeasureValueDictPropertyChanged()); }); - - //MeasureDict[BarCode] = new ProductionMeasurement() - //{ - // Barcode = BarCode, - // Measurements = measurements, - //}; - - //MeasureDict[BarCode].InitialMeasurementsPropertyChanged(); - //MeasureDict[BarCode].PropertyChanged += MeasureProduction_PropertyChanged; var pMeasure = new ProductionMeasurement() { Barcode = BarCode, Measurements = measurements, + StartTime = DateTime.Now, }; + + var existedProduction = productionList.FirstOrDefault(u => u.Barcode == pMeasure.Barcode); + if (existedProduction != null) + { + productionList.Remove(existedProduction); + existedProduction.Dispose(); + existedProduction = null; + } + + productionList.Add(pMeasure); pMeasure.InitialMeasurementsPropertyChanged(); pMeasure.PropertyChanged += MeasureProduction_PropertyChanged; Config.SnapshotPointCollection.Where(u => u.IsEnabled).ToList().ForEach(s => { - IDevice device = DeviceCollection.FirstOrDefault(u => u.Id == s.MotionDevice); + _pauseHandle.WaitHandle.WaitOne(); + + IDevice device = DeviceCollection.FirstOrDefault(u => u.Id == s.MotionOp.Device); if (device == null) throw new ProcessException($"{s.Name}鎷嶇収鐐逛綅鏈缃繍鍔ㄨ澶�"); - IMotion motionDevice = device as IMotion; + IMotionCard motionDevice = device as IMotionCard; if (motionDevice == null) throw new ProcessException($"{s.Name}鎷嶇収鐐逛綅璁剧疆{device.Name}涓嶆槸杩愬姩璁惧"); - if (!motionDevice.MoveToPoint(null)) + var response = motionDevice.Run(s.MotionOp.OpConfig); + if (!response.Result) { - throw new ProcessException("杩愬姩涓", null, ExceptionLevel.Info); + throw new ProcessException($"{device.Name}寮傚父锛寋response.Message}", null, ExceptionLevel.Fatal); } CameraBase camera = DeviceCollection.FirstOrDefault(u => u.Id == s.CameraOp.Device) as CameraBase; if (camera == null) return; - ImageSet imgSet = camera.Snapshot(s.CameraOp.OpConfig); - if (imgSet == null) - return; + string imgSetId = ""; + HImage hImage = null; + try + { + hImage = CollectHImage(camera, s.CameraOp.OpConfig, out imgSetId); + } + catch (ProcessException pEx) + { + pEx.Level = ExceptionLevel.Fatal; + throw pEx; + } - RunImageHandle(camera, s.CameraOp.OpConfig, imgSet, s.Id, s.Name, pMeasure.Measurements); + if (string.IsNullOrWhiteSpace(imgSetId)) + { + return; + } + + RunImageHandle(camera, s.CameraOp.OpConfig, hImage, s.Id, s.Name, pMeasure.Measurements); }); BarCode = ""; + LogAsync(DateTime.Now, $"{pMeasure.Barcode}娴嬮噺鍔ㄤ綔瀹屾垚", ""); + return new ProcessResponse(true); } + #region 鍙屾墜鍚姩 + bool isLeftStart = false; + bool IsLeftStart + { + get => isLeftStart; + set + { + isLeftStart = value; + StartCheck(); + } + } + + bool isRightStart = false; + bool IsRightStart + { + get => isRightStart; + set + { + isRightStart = value; + StartCheck(); + } + } + + private void StartCheck() + { + if (isRightStart && isLeftStart) + { + StartJob(null, null, null); + } + } + + [ProcessMethod("", "Start_Left", "宸︽墜鍚姩", InvokeType.TestInvoke)] + public ProcessResponse Start_Left(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice) + { + if (opConfig.InputPara != null && opConfig.InputPara.Count > 0) + { + IsLeftStart = opConfig.InputPara[0] == 1; + } + + return new ProcessResponse(); + } + + [ProcessMethod("", "Start_Right", "鍙虫墜鍚姩", InvokeType.TestInvoke)] + public ProcessResponse Start_Right(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice) + { + if (opConfig.InputPara != null && opConfig.InputPara.Count > 0) + { + IsRightStart = opConfig.InputPara[0] == 1; + } + + return new ProcessResponse(); + } + #endregion + + #region 绉佹湁鏂规硶 private void MeasureProduction_PropertyChanged(object sender, PropertyChangedEventArgs e) { if (sender is ProductionMeasurement pMeasure) { - //妫�鏌ユ槸鍚﹀叏閮ㄥ畬鎴� - pMeasure.Measurements.ForEach(m => + lock (pMeasure) { - if (m.KeyUnitCollection.All(k => k.IsDone != null)) + //妫�鏌ユ槸鍚﹀叏閮ㄥ畬鎴� + pMeasure.Measurements.ForEach(m => { - if (!m.IsUpdated) + if (m.KeyUnitCollection.All(k => k.IsDone != null)) { - if (m.KeyUnitCollection.Any(k => k.IsDone == false)) + if (!m.IsUpdated) { - m.Spec.ActualValue = -999; - } - else - { - string toolKey = m.Id + "|" + m.Spec.AlgorithemPath; - if (!_halconToolDict.ContainsKey(toolKey)) + if (m.KeyUnitCollection.Any(k => k.IsDone == false)) { - LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}绠楁硶鏈垵濮嬪寲", ""); m.Spec.ActualValue = -999; } else { - var array = m.KeyUnitCollection.SelectMany(u => u.MeasureValueDict.Values.ToList().ConvertAll(v => v ?? -999)).ToArray(); - _halconToolDict[toolKey].InputTupleDic["INPUT_Params"] = new HTuple(array); - if (!_halconToolDict[toolKey].RunProcedure(out string error)) + string toolKey = m.Id + "|" + m.Spec.AlgorithemPath; + if (!_halconToolDict.ContainsKey(toolKey)) { - LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}绠楁硶寮傚父,{error}", ""); + LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}绠楁硶鏈垵濮嬪寲", ""); m.Spec.ActualValue = -999; } else { - m.Spec.ActualValue = _halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D; - LogAsync(DateTime.Now, $"{m.GetDisplayText()}鏁版嵁{m.Spec.ActualValue}锛岀粨鏋渰(m.Spec.MeasureResult == null ? "TBD" : (m.Spec.MeasureResult == true ? "OK" : "NG"))}", ""); + var array = m.KeyUnitCollection.SelectMany(u => u.MeasureValueDict.Values.ToList().ConvertAll(v => v ?? -999)).ToArray(); + _halconToolDict[toolKey].InputTupleDic["INPUT_Params"] = new HTuple(array); + if (!_halconToolDict[toolKey].RunProcedure(out string error)) + { + LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}绠楁硶寮傚父,{error}", ""); + m.Spec.ActualValue = -999; + } + else + { + m.Spec.ActualValue = _halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D; + LogAsync(DateTime.Now, $"{m.GetDisplayText()}鏁版嵁{m.Spec.ActualValue}锛岀粨鏋渰(m.Spec.MeasureResult == null ? "TBD" : (m.Spec.MeasureResult == true ? "OK" : "NG"))}", ""); + } } } + + LogAsync(DateTime.Now, $"{m.GetDisplayText()}妫�娴嬬粨鏋�", $"{((m.Spec.MeasureResult ?? false) ? "OK" : "NG")}"); + + IShapeElement indicator = null; + pMeasure.ElementList.Add(indicator); + //杈撳嚭鍥惧舰鍩哄厓鍒扮晫闈� todo + OnElementUpdated?.BeginInvoke(indicator, null, null); + + SaveKeyImages(pMeasure.Barcode, m); + + m.IsUpdated = true; } - - //杈撳嚭鍥惧舰鍩哄厓鍒扮晫闈� todo - OnElementUpdated?.BeginInvoke(null, null, null); - - m.IsUpdated = true; } - } - }); + }); - if (!pMeasure.Measurements.All(m => m.IsUpdated)) - { - return; + if (!pMeasure.Measurements.All(m => m.IsUpdated)) + { + return; + } } + + pMeasure.EndTime = DateTime.Now; + bool pResult = pMeasure.Measurements.All(u => u.Spec.MeasureResult == true); + OnUpdateResult?.Invoke(DateTime.Now, pResult ? 1 : 0); + OnUpdateCT?.Invoke((float)(pMeasure.EndTime.Value - pMeasure.StartTime.Value).TotalSeconds); + + LogAsync(DateTime.Now, $"{pMeasure.Barcode} 妫�娴嬪畬鎴愶紝缁撴灉 {(pResult ? "OK" : "NG")}", ""); + + if (MachineState == MachineState.Running) + MachineState = MachineState.Ready; //MES杈撳嚭 todo @@ -279,12 +378,97 @@ //鏁版嵁搴撲繚瀛� todo - //MeasureDict.Remove(pMeasure.Barcode); + SaveWholeImage(pMeasure); + + productionList.RemoveAll(p => p.Barcode == pMeasure.Barcode); pMeasure.Dispose(); } } - private async void RunImageHandle(CameraBase camera, IOperationConfig opConfig, ImageSet imgSet, string snapshotId, string snapshotName, List<MeasurementUint> measureList) + #region 鍥惧儚淇濆瓨 + private void SaveWholeImage(ProductionMeasurement pMeasure) + { + try + { + Bitmap backImage = (Bitmap)Bitmap.FromFile(Config.BackgroundImagePath); + + Bitmap map = new Bitmap(backImage.Width, backImage.Height); + using (Graphics g = Graphics.FromImage(map)) + { + g.DrawImage(backImage, new PointF(0, 0)); + + pMeasure.ElementList.ForEach(e => + { + e.Draw(g); + }); + } + + string dir = Path.Combine(Config.ImageSaveFolder, "TopView", DateTime.Now.ToString("yyyyMMdd")); + if (!Directory.Exists(dir)) + { + Directory.CreateDirectory(dir); + } + + map.Save(Path.Combine(dir, $"{pMeasure.Barcode}_{DateTime.Now.ToString("HHmmss")}.bmp")); + } + catch (Exception ex) + { + LogAsync(DateTime.Now, "鏁翠綋鍥剧墖淇濆瓨寮傚父", ex.GetExceptionMessage()); + } + } + + private void SaveKeyImages(string barCode, MeasurementUnit measureUnit) + { + string measureName = measureUnit.GetDisplayText(); + if (Config.ImageSaveOption.IsSaveOriginImage) + { + measureUnit.KeyUnitCollection.ForEach(u => u.ImageSaveStatus++); + + string dir = Path.Combine(Config.ImageSaveFolder, "Origin", DateTime.Now.ToString("yyyyMMdd"), barCode, measureUnit.MeasureType); + if (!Directory.Exists(dir)) + { + Directory.CreateDirectory(dir); + } + + SaveKeyImages(measureUnit, measureName, dir); + } + + string result = (measureUnit.Spec.MeasureResult ?? false) ? "OK" : "NG"; + if (Config.ImageSaveOption.AddtionalSaveType.ToUpper().Contains(result)) + { + measureUnit.KeyUnitCollection.ForEach(u => u.ImageSaveStatus++); + + string dir = Path.Combine(Config.ImageSaveFolder, result, DateTime.Now.ToString("yyyyMMdd"), barCode, measureUnit.MeasureType); + if (!Directory.Exists(dir)) + { + Directory.CreateDirectory(dir); + } + + SaveKeyImages(measureUnit, measureName, dir); + } + } + + private async void SaveKeyImages(MeasurementUnit measureUnit, string measureName, string dir) + { + await Task.Run(() => + { + measureUnit.KeyUnitCollection.ForEach(u => + { + int i = 0; + u.KeyImages?.ForEach(image => + { + string fileName = Path.Combine(dir, $"{measureName}_{u.Key}{(i == 0 ? "" : $"-{i}")}_{DateTime.Now.ToString("HHmmss")}.tiff"); + image.WriteImage("tiff", 0, fileName); + i++; + }); + + u.ImageSaveStatus--; + }); + }); + } + #endregion + + private async void RunImageHandle(CameraBase camera, IOperationConfig opConfig, HImage hImage, string snapshotId, string snapshotName, List<MeasurementUnit> measureList) { await Task.Run(() => { @@ -292,7 +476,7 @@ var keyBindCollection = measureList.SelectMany(u => u.KeyUnitCollection).Where(u => keys.Any(k => k.Key == u.Key)).ToList(); string toolKey = (opConfig as CameraOprerationConfigBase).AlgorithemPath; - HObject images = imgSet.HImage; + HObject images = hImage; if (!string.IsNullOrWhiteSpace(toolKey)) { @@ -304,7 +488,7 @@ return; } - _halconToolDict[toolKey].InputImageDic["INPUT_Image"] = imgSet.HImage; + _halconToolDict[toolKey].InputImageDic["INPUT_Image"] = hImage; if (!_halconToolDict[toolKey].RunProcedure(out string error)) { LogAsync(DateTime.Now, $"{snapshotName}鍙栧浘绠楁硶寮傚父锛寋error}", ""); @@ -374,15 +558,23 @@ } } - keyBindList.ForEach(kb => kb.FillKeyValues(resultDict)); + keyBindList.ForEach(kb => + { + kb.KeyImages.Add(image.Clone() as HImage); + kb.FillKeyValues(resultDict); + }); }); image.Dispose(); }); if (count.I != 1) - imgSet.HImage.Dispose(); + { + hImage?.Dispose(); + hImage = null; + } }); } + #endregion } } -- Gitblit v1.8.0