From 452d868c534280ec82aada44d96b47042e694e9e Mon Sep 17 00:00:00 2001 From: xcd <834800634@qq.com> Date: 星期三, 08 七月 2020 16:54:21 +0800 Subject: [PATCH] 载入背景图片时适应屏幕尺寸 --- src/Bro.M071.Process/M071Process.cs | 397 ++++++++++++++++++++++++++++++++++++++++---------------- 1 files changed, 282 insertions(+), 115 deletions(-) diff --git a/src/Bro.M071.Process/M071Process.cs b/src/Bro.M071.Process/M071Process.cs index fbdd8fe..8f08ba9 100644 --- a/src/Bro.M071.Process/M071Process.cs +++ b/src/Bro.M071.Process/M071Process.cs @@ -2,16 +2,19 @@ using Bro.Common.Helper; using Bro.Common.Interface; using Bro.Common.Model; +using Bro.M071.Model; using Bro.Process; using HalconDotNet; using System; using System.Collections.Generic; using System.ComponentModel; +using System.Drawing; using System.IO; using System.Linq; using System.Text; using System.Threading; using System.Threading.Tasks; +using static Bro.Common.Helper.EnumHelper; namespace Bro.M071.Process { @@ -32,8 +35,10 @@ #region 浜嬩欢 public event Action OnMeasureStart; - public event Action<string> OnBarcodeChanged; + public event Action OnClearBarcode; public event Action<IShapeElement> OnElementUpdated; + public event Action<MachineState> OnMachineStateChanged; + public event Action OnFullResetDone; #endregion public override void Open() @@ -41,10 +46,23 @@ InitialSetting(); base.Open(); + + SwitchBeep(false); + SwitchLightGreen(false); + SwitchLightRed(false); + SwitchLightYellow(false); + + Reset(null, null, null); + FullReset(null); } private void InitialSetting() { + ////鏁版嵁搴撹縼绉绘鏌� + //DatabaseInitialize.Initialize(); + + MotionCardSettingCheck(); + Config.SnapshotPointCollection.ForEach(u => { u.GetHalconToolPathList().ForEach(path => @@ -60,21 +78,21 @@ var snapshotPoint = Config.SnapshotPointCollection.FirstOrDefault(s => s.Id == u.SnapshotPointId && s.IsEnabled); if (snapshotPoint == null) - throw new ProcessException($"{u.AlignName}鏈缃彲鐢ㄦ媿鐓х偣浣�"); + throw new ProcessException($"{u.AliasName}鏈缃彲鐢ㄦ媿鐓х偣浣�"); if (u.ImageSeq < 1) - throw new ProcessException($"{u.AlignName}鍥剧墖搴忓彿灏忎簬1"); + throw new ProcessException($"{u.AliasName}鍥剧墖搴忓彿灏忎簬1"); var algo = Config.KeyAlgorithemCollection.FirstOrDefault(a => a.Id == u.KeyAlgorithemId); if (algo == null) - throw new ProcessException($"{u.AlignName}鏈缃娴嬬畻娉�"); + throw new ProcessException($"{u.AliasName}鏈缃娴嬬畻娉�"); u.KeyAlgorithemPath = algo.AlgorithemPath; - LoadHalconTool(u.KeyAlgorithemPath, u.AlignName); + LoadHalconTool(u.KeyAlgorithemPath, u.AliasName); var resultSet = Config.KeyResultCollection.FirstOrDefault(r => r.Id == u.KeyResultId); if (resultSet == null) - throw new ProcessException($"{u.AlignName}鏈缃娴嬬粨鏋滈厤缃�"); + throw new ProcessException($"{u.AliasName}鏈缃娴嬬粨鏋滈厤缃�"); u.KeyResultList = new List<string>(resultSet.Results); }); @@ -99,7 +117,7 @@ if (keyRespone.Count == 0) throw new ProcessException($"{u.GetDisplayText()}瀵瑰簲鐨勫崟閿笉瀛樺湪鎴栦笉鍙敤"); - if (b.KeyResult == "All") + if (b.KeyResultId == "All") { keyRespone.SelectMany(kr => kr.KeyResultList).ToList().ForEach(r => { @@ -108,59 +126,48 @@ } else { - b.MeasureValueDict[b.KeyResult] = null; + b.MeasureValueDict[b.KeyResultId] = null; } }); }); } - #region InitialHalconTool - //protected override void InitialHalconTool() - //{ - // base.InitialHalconTool(); - - // Config.SnapshotPointCollection.ForEach(u => - // { - // u.GetHalconToolPathList().ForEach(path => - // { - // if (!string.IsNullOrWhiteSpace(path)) - // { - // string directoryPath = Path.GetDirectoryName(path); - // string fileName = Path.GetFileNameWithoutExtension(path); - - // HDevEngineTool tool = new HDevEngineTool(directoryPath); - // tool.LoadProcedure(fileName); - - // //浣跨敤鈥渱鈥濅綔涓洪棿闅旂 - // _halconToolDict[u.Id + "|" + path] = tool; - // } - // }); - // }); - //} - #endregion - - private string barCode = ""; - public string BarCode + #region 娴佺▼涓姏鍑哄紓甯� + public override void ExceptionRaisedInMonitor(Exception ex) { - get => barCode; - set + if (ex is ProcessException pEx) { - if (barCode != value) + if (pEx.Level >= ExceptionLevel.Fatal) { - barCode = value; - OnBarcodeChanged?.Invoke(value); + RaisedAlarm(pEx.Message); + MachineState = MachineState.Alarm; } } + else + { + RaisedAlarm(ex.Message); + MachineState = MachineState.Alarm; + } } + #endregion + + public string BarCode { get; set; } + + List<ProductionMeasurement> productionList = new List<ProductionMeasurement>(); [ProcessMethod("", "StartJob", "寮�濮嬫壂鎻�", InvokeType.TestInvoke)] public ProcessResponse StartJob(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice) { + if (MachineState != MachineState.Ready) + throw new ProcessException("鏈哄彴鏈氨缁紝璇峰嬁寮�濮嬫祴閲�", null, ExceptionLevel.Fatal); + if (string.IsNullOrWhiteSpace(BarCode)) { + OnClearBarcode?.Invoke(); throw new ProcessException("鏈緭鍏ヤ骇鍝佹潯鐮侊紝璇峰嬁寮�濮嬫祴閲�"); } + MachineState = MachineState.Running; OnMeasureStart?.BeginInvoke(null, null); var measurements = Config.MeasurementUnitCollection.Where(u => u.IsEnabled).ToList().DeepSerializeClone(); @@ -173,7 +180,18 @@ { Barcode = BarCode, Measurements = measurements, + StartTime = DateTime.Now, }; + + var existedProduction = productionList.FirstOrDefault(u => u.Barcode == pMeasure.Barcode); + if (existedProduction != null) + { + productionList.Remove(existedProduction); + existedProduction.Dispose(); + existedProduction = null; + } + + productionList.Add(pMeasure); pMeasure.InitialMeasurementsPropertyChanged(); pMeasure.PropertyChanged += MeasureProduction_PropertyChanged; @@ -182,120 +200,177 @@ { _pauseHandle.WaitHandle.WaitOne(); - IDevice device = DeviceCollection.FirstOrDefault(u => u.Id == s.MotionDevice); + IDevice device = DeviceCollection.FirstOrDefault(u => u.Id == s.MotionOp.Device); if (device == null) throw new ProcessException($"{s.Name}鎷嶇収鐐逛綅鏈缃繍鍔ㄨ澶�"); - IMotion motionDevice = device as IMotion; + IMotionCard motionDevice = device as IMotionCard; if (motionDevice == null) throw new ProcessException($"{s.Name}鎷嶇収鐐逛綅璁剧疆{device.Name}涓嶆槸杩愬姩璁惧"); - if (!motionDevice.MoveToPoint(null)) + var response = motionDevice.Run(s.MotionOp.OpConfig); + if (!response.Result) { - throw new ProcessException("杩愬姩涓", null, ExceptionLevel.Info); + throw new ProcessException($"{device.Name}寮傚父锛寋response.Message}", null, ExceptionLevel.Fatal); } CameraBase camera = DeviceCollection.FirstOrDefault(u => u.Id == s.CameraOp.Device) as CameraBase; if (camera == null) return; - ImageSet imgSet = camera.Snapshot(s.CameraOp.OpConfig); - if (imgSet == null) - return; + string imgSetId = ""; + HImage hImage = null; + try + { + hImage = CollectHImage(camera, s.CameraOp.OpConfig, out imgSetId); + } + catch (ProcessException pEx) + { + pEx.Level = ExceptionLevel.Fatal; + throw pEx; + } - RunImageHandle(camera, s.CameraOp.OpConfig, imgSet, s.Id, s.Name, pMeasure.Measurements); + if (string.IsNullOrWhiteSpace(imgSetId)) + { + return; + } + + RunImageHandle(camera, s.CameraOp.OpConfig, hImage, s.Id, s.Name, pMeasure.Measurements); }); BarCode = ""; + LogAsync(DateTime.Now, $"{pMeasure.Barcode}娴嬮噺鍔ㄤ綔瀹屾垚", ""); + return new ProcessResponse(true); } - /// <summary> - /// 鏆傚仠鏍囧織 - /// WaitHandle 鏆傚仠鍙ユ焺 榛樿涓洪潪闃诲 鍙墽琛� - /// WaitResult 鏆傚仠鏍囧織 true 姝e父鎵ц false 鏆傚仠涓� - /// </summary> - ManualWaitConfirm _pauseHandle = new ManualWaitConfirm() + #region 鍙屾墜鍚姩 + bool isLeftStart = false; + bool IsLeftStart { - WaitHandle = new ManualResetEvent(true), - WaitResult = true, - }; - - [ProcessMethod("", "PauseJob", "鏆傚仠娴佺▼", InvokeType.TestInvoke)] - public ProcessResponse PauseJob(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice) - { - if (_pauseHandle.WaitResult) + get => isLeftStart; + set { - #region 鏉垮崱鏆傚仠鍔ㄤ綔 - #endregion - - _pauseHandle.WaitHandle.Reset(); + isLeftStart = value; + StartCheck(); } - else - { - #region 鏉垮崱鎭㈠鍔ㄤ綔 - #endregion - - _pauseHandle.WaitHandle.Set(); - } - - _pauseHandle.WaitResult = !_pauseHandle.WaitResult; - return new ProcessResponse(_pauseHandle.WaitResult); } + + bool isRightStart = false; + bool IsRightStart + { + get => isRightStart; + set + { + isRightStart = value; + StartCheck(); + } + } + + private void StartCheck() + { + if (isRightStart && isLeftStart) + { + StartJob(null, null, null); + } + } + + [ProcessMethod("", "Start_Left", "宸︽墜鍚姩", InvokeType.TestInvoke)] + public ProcessResponse Start_Left(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice) + { + if (opConfig.InputPara != null && opConfig.InputPara.Count > 0) + { + IsLeftStart = opConfig.InputPara[0] == 1; + } + + return new ProcessResponse(); + } + + [ProcessMethod("", "Start_Right", "鍙虫墜鍚姩", InvokeType.TestInvoke)] + public ProcessResponse Start_Right(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice) + { + if (opConfig.InputPara != null && opConfig.InputPara.Count > 0) + { + IsRightStart = opConfig.InputPara[0] == 1; + } + + return new ProcessResponse(); + } + #endregion + #region 绉佹湁鏂规硶 private void MeasureProduction_PropertyChanged(object sender, PropertyChangedEventArgs e) { if (sender is ProductionMeasurement pMeasure) { - //妫�鏌ユ槸鍚﹀叏閮ㄥ畬鎴� - pMeasure.Measurements.ForEach(m => + lock (pMeasure) { - if (m.KeyUnitCollection.All(k => k.IsDone != null)) + //妫�鏌ユ槸鍚﹀叏閮ㄥ畬鎴� + pMeasure.Measurements.ForEach(m => { - if (!m.IsUpdated) + if (m.KeyUnitCollection.All(k => k.IsDone != null)) { - if (m.KeyUnitCollection.Any(k => k.IsDone == false)) + if (!m.IsUpdated) { - m.Spec.ActualValue = -999; - } - else - { - string toolKey = m.Id + "|" + m.Spec.AlgorithemPath; - if (!_halconToolDict.ContainsKey(toolKey)) + if (m.KeyUnitCollection.Any(k => k.IsDone == false)) { - LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}绠楁硶鏈垵濮嬪寲", ""); m.Spec.ActualValue = -999; } else { - var array = m.KeyUnitCollection.SelectMany(u => u.MeasureValueDict.Values.ToList().ConvertAll(v => v ?? -999)).ToArray(); - _halconToolDict[toolKey].InputTupleDic["INPUT_Params"] = new HTuple(array); - if (!_halconToolDict[toolKey].RunProcedure(out string error)) + string toolKey = m.Id + "|" + m.Spec.AlgorithemPath; + if (!_halconToolDict.ContainsKey(toolKey)) { - LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}绠楁硶寮傚父,{error}", ""); + LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}绠楁硶鏈垵濮嬪寲", ""); m.Spec.ActualValue = -999; } else { - m.Spec.ActualValue = _halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D; - LogAsync(DateTime.Now, $"{m.GetDisplayText()}鏁版嵁{m.Spec.ActualValue}锛岀粨鏋渰(m.Spec.MeasureResult == null ? "TBD" : (m.Spec.MeasureResult == true ? "OK" : "NG"))}", ""); + var array = m.KeyUnitCollection.SelectMany(u => u.MeasureValueDict.Values.ToList().ConvertAll(v => v ?? -999)).ToArray(); + _halconToolDict[toolKey].InputTupleDic["INPUT_Params"] = new HTuple(array); + if (!_halconToolDict[toolKey].RunProcedure(out string error)) + { + LogAsync(DateTime.Now, $"{m.GetDisplayText()}{m.Spec.Code}绠楁硶寮傚父,{error}", ""); + m.Spec.ActualValue = -999; + } + else + { + m.Spec.ActualValue = _halconToolDict[toolKey].GetResultTuple("OUTPUT_Result").D; + LogAsync(DateTime.Now, $"{m.GetDisplayText()}鏁版嵁{m.Spec.ActualValue}锛岀粨鏋渰(m.Spec.MeasureResult == null ? "TBD" : (m.Spec.MeasureResult == true ? "OK" : "NG"))}", ""); + } } } + + LogAsync(DateTime.Now, $"{m.GetDisplayText()}妫�娴嬬粨鏋�", $"{((m.Spec.MeasureResult ?? false) ? "OK" : "NG")}"); + + IShapeElement indicator = null; + pMeasure.ElementList.Add(indicator); + //杈撳嚭鍥惧舰鍩哄厓鍒扮晫闈� todo + OnElementUpdated?.BeginInvoke(indicator, null, null); + + SaveKeyImages(pMeasure.Barcode, m); + + m.IsUpdated = true; } - - //杈撳嚭鍥惧舰鍩哄厓鍒扮晫闈� todo - OnElementUpdated?.BeginInvoke(null, null, null); - - m.IsUpdated = true; } - } - }); + }); - if (!pMeasure.Measurements.All(m => m.IsUpdated)) - { - return; + if (!pMeasure.Measurements.All(m => m.IsUpdated)) + { + return; + } } + + pMeasure.EndTime = DateTime.Now; + bool pResult = pMeasure.Measurements.All(u => u.Spec.MeasureResult == true); + OnUpdateResult?.Invoke(DateTime.Now, pResult ? 1 : 0); + OnUpdateCT?.Invoke((float)(pMeasure.EndTime.Value - pMeasure.StartTime.Value).TotalSeconds); + + LogAsync(DateTime.Now, $"{pMeasure.Barcode} 妫�娴嬪畬鎴愶紝缁撴灉 {(pResult ? "OK" : "NG")}", ""); + + if (MachineState == MachineState.Running) + MachineState = MachineState.Ready; //MES杈撳嚭 todo @@ -303,12 +378,97 @@ //鏁版嵁搴撲繚瀛� todo - //MeasureDict.Remove(pMeasure.Barcode); + SaveWholeImage(pMeasure); + + productionList.RemoveAll(p => p.Barcode == pMeasure.Barcode); pMeasure.Dispose(); } } - private async void RunImageHandle(CameraBase camera, IOperationConfig opConfig, ImageSet imgSet, string snapshotId, string snapshotName, List<MeasurementUint> measureList) + #region 鍥惧儚淇濆瓨 + private void SaveWholeImage(ProductionMeasurement pMeasure) + { + try + { + Bitmap backImage = (Bitmap)Bitmap.FromFile(Config.BackgroundImagePath); + + Bitmap map = new Bitmap(backImage.Width, backImage.Height); + using (Graphics g = Graphics.FromImage(map)) + { + g.DrawImage(backImage, new PointF(0, 0)); + + pMeasure.ElementList.ForEach(e => + { + e.Draw(g); + }); + } + + string dir = Path.Combine(Config.ImageSaveFolder, "TopView", DateTime.Now.ToString("yyyyMMdd")); + if (!Directory.Exists(dir)) + { + Directory.CreateDirectory(dir); + } + + map.Save(Path.Combine(dir, $"{pMeasure.Barcode}_{DateTime.Now.ToString("HHmmss")}.bmp")); + } + catch (Exception ex) + { + LogAsync(DateTime.Now, "鏁翠綋鍥剧墖淇濆瓨寮傚父", ex.GetExceptionMessage()); + } + } + + private void SaveKeyImages(string barCode, MeasurementUnit measureUnit) + { + string measureName = measureUnit.GetDisplayText(); + if (Config.ImageSaveOption.IsSaveOriginImage) + { + measureUnit.KeyUnitCollection.ForEach(u => u.ImageSaveStatus++); + + string dir = Path.Combine(Config.ImageSaveFolder, "Origin", DateTime.Now.ToString("yyyyMMdd"), barCode, measureUnit.MeasureType); + if (!Directory.Exists(dir)) + { + Directory.CreateDirectory(dir); + } + + SaveKeyImages(measureUnit, measureName, dir); + } + + string result = (measureUnit.Spec.MeasureResult ?? false) ? "OK" : "NG"; + if (Config.ImageSaveOption.AddtionalSaveType.ToUpper().Contains(result)) + { + measureUnit.KeyUnitCollection.ForEach(u => u.ImageSaveStatus++); + + string dir = Path.Combine(Config.ImageSaveFolder, result, DateTime.Now.ToString("yyyyMMdd"), barCode, measureUnit.MeasureType); + if (!Directory.Exists(dir)) + { + Directory.CreateDirectory(dir); + } + + SaveKeyImages(measureUnit, measureName, dir); + } + } + + private async void SaveKeyImages(MeasurementUnit measureUnit, string measureName, string dir) + { + await Task.Run(() => + { + measureUnit.KeyUnitCollection.ForEach(u => + { + int i = 0; + u.KeyImages?.ForEach(image => + { + string fileName = Path.Combine(dir, $"{measureName}_{u.Key}{(i == 0 ? "" : $"-{i}")}_{DateTime.Now.ToString("HHmmss")}.tiff"); + image.WriteImage("tiff", 0, fileName); + i++; + }); + + u.ImageSaveStatus--; + }); + }); + } + #endregion + + private async void RunImageHandle(CameraBase camera, IOperationConfig opConfig, HImage hImage, string snapshotId, string snapshotName, List<MeasurementUnit> measureList) { await Task.Run(() => { @@ -316,7 +476,7 @@ var keyBindCollection = measureList.SelectMany(u => u.KeyUnitCollection).Where(u => keys.Any(k => k.Key == u.Key)).ToList(); string toolKey = (opConfig as CameraOprerationConfigBase).AlgorithemPath; - HObject images = imgSet.HImage; + HObject images = hImage; if (!string.IsNullOrWhiteSpace(toolKey)) { @@ -328,7 +488,7 @@ return; } - _halconToolDict[toolKey].InputImageDic["INPUT_Image"] = imgSet.HImage; + _halconToolDict[toolKey].InputImageDic["INPUT_Image"] = hImage; if (!_halconToolDict[toolKey].RunProcedure(out string error)) { LogAsync(DateTime.Now, $"{snapshotName}鍙栧浘绠楁硶寮傚父锛寋error}", ""); @@ -351,7 +511,7 @@ var excludeKeys = keys.Where(u => u.ImageSeq > count).ToList(); if (excludeKeys.Count > 0) { - LogAsync(DateTime.Now, $"{string.Join(" ", excludeKeys.Select(u => u.AlignName))}鏈湪鍥剧墖鑾峰彇搴忓垪涓�", ""); + LogAsync(DateTime.Now, $"{string.Join(" ", excludeKeys.Select(u => u.AliasName))}鏈湪鍥剧墖鑾峰彇搴忓垪涓�", ""); keyBindCollection.Where(k => excludeKeys.Any(u => u.Key == k.Key)).ToList().ForEach(k => { k.FillKeyValues(null); @@ -368,24 +528,24 @@ var keyBindList = keyBindCollection.Where(u => u.Key == k.Key).ToList(); - string keyToolKey = k.AlignName + "|" + k.KeyAlgorithemPath; + string keyToolKey = k.AliasName + "|" + k.KeyAlgorithemPath; if (!_halconToolDict.ContainsKey(keyToolKey)) { - LogAsync(DateTime.Now, $"{k.AlignName}妫�娴嬬畻娉曟湭鍒濆鍖�", ""); + LogAsync(DateTime.Now, $"{k.AliasName}妫�娴嬬畻娉曟湭鍒濆鍖�", ""); } else { _halconToolDict[keyToolKey].InputImageDic["INPUT_Image"] = image; if (!_halconToolDict[keyToolKey].RunProcedure(out string error)) { - LogAsync(DateTime.Now, $"{k.AlignName}妫�娴嬬畻娉曞紓甯革紝{error}", ""); + LogAsync(DateTime.Now, $"{k.AliasName}妫�娴嬬畻娉曞紓甯革紝{error}", ""); } else { var results = _halconToolDict[keyToolKey].GetResultTuple("OUTPUT_Results").HTupleToDouble(); if (results.Count == 0 || results.Any(u => u < 0)) { - LogAsync(DateTime.Now, $"{k.AlignName}妫�娴嬬粨鏋滃紓甯�", ""); + LogAsync(DateTime.Now, $"{k.AliasName}妫�娴嬬粨鏋滃紓甯�", ""); } else { @@ -398,14 +558,21 @@ } } - keyBindList.ForEach(kb => kb.FillKeyValues(resultDict)); + keyBindList.ForEach(kb => + { + kb.KeyImages.Add(image.Clone() as HImage); + kb.FillKeyValues(resultDict); + }); }); image.Dispose(); }); if (count.I != 1) - imgSet.HImage.Dispose(); + { + hImage?.Dispose(); + hImage = null; + } }); } #endregion -- Gitblit v1.8.0