From d3a44f202c0b12cbac67c71129c3c4f480df55b9 Mon Sep 17 00:00:00 2001
From: xcd <834800634@qq.com>
Date: 星期三, 15 七月 2020 15:48:32 +0800
Subject: [PATCH] 光幕触发修改为同步，消弭信号抖动问题 Excel导出测试
---
src/Bro.M071.Process/M071Process.cs | 231 +++++++++++++++++++++++++++++++++++++++++++++++----------
1 files changed, 189 insertions(+), 42 deletions(-)
diff --git a/src/Bro.M071.Process/M071Process.cs b/src/Bro.M071.Process/M071Process.cs
index a7ce147..c9ff290 100644
--- a/src/Bro.M071.Process/M071Process.cs
+++ b/src/Bro.M071.Process/M071Process.cs
@@ -5,13 +5,16 @@
using Bro.M071.DBManager;
using Bro.M071.Model;
using Bro.M071.Model.Model;
+using Bro.M071.Process.UI;
using Bro.Process;
using HalconDotNet;
using Newtonsoft.Json;
+using OfficeOpenXml;
using System;
using System.Collections.Generic;
using System.ComponentModel;
using System.Drawing;
+using System.Drawing.Imaging;
using System.IO;
using System.Linq;
using System.Text;
@@ -50,6 +53,8 @@
base.Open();
+ InitialMotionCardBaseAxisAlarm();
+
SwitchBeep(false);
SwitchLightGreen(false);
SwitchLightRed(false);
@@ -59,10 +64,25 @@
FullReset(null);
}
+ private void InitialMotionCardBaseAxisAlarm()
+ {
+ if (outputCtrlCard != null)
+ {
+ outputCtrlCard.OnAxisAlarmRaised -= MotionCard_OnAxisAlarmRaised;
+ outputCtrlCard.OnAxisAlarmRaised += MotionCard_OnAxisAlarmRaised;
+ }
+ }
+
+ private void MotionCard_OnAxisAlarmRaised(int axisIndex, string alarmMsg)
+ {
+ RaisedAlarm(alarmMsg);
+ MachineState = MachineState.Alarm;
+ }
+
private void InitialSetting()
{
//鏁版嵁搴撹縼绉绘鏌�
- DatabaseInitialize.Initialize();
+ //DatabaseInitialize.Initialize();
MotionCardSettingCheck();
@@ -161,6 +181,11 @@
[ProcessMethod("", "StartJob", "寮�濮嬫壂鎻�", InvokeType.TestInvoke)]
public ProcessResponse StartJob(IOperationConfig opConfig, IDevice invokeDevice, IDevice sourceDevice)
{
+ if (!IsAllowedWork)
+ {
+ throw new ProcessException(SafetyMsg, null, ExceptionLevel.Fatal);
+ }
+
if (MachineState != MachineState.Ready)
throw new ProcessException("鏈哄彴鏈氨缁紝璇峰嬁寮�濮嬫祴閲�", null, ExceptionLevel.Fatal);
@@ -171,7 +196,7 @@
}
MachineState = MachineState.Running;
- OnMeasureStart?.BeginInvoke(null, null);
+ OnMeasureStart?.Invoke();
var measurements = Config.MeasurementUnitCollection.Where(u => u.IsEnabled).ToList().DeepSerializeClone();
measurements.ForEach(m =>
@@ -201,7 +226,15 @@
Config.SnapshotPointCollection.Where(u => u.IsEnabled).ToList().ForEach(s =>
{
- _pauseHandle.WaitHandle.WaitOne();
+ _pausedHandle.Wait();
+
+ if (MachineState == MachineState.Ready)
+ return;
+
+ if (MachineState != MachineState.Running && MachineState != MachineState.Pause)
+ {
+ throw new ProcessException("鏈哄彴鐘舵�佷笉鍦ㄨ繍琛屼腑锛岄��鍑烘娴�");
+ }
IDevice device = DeviceCollection.FirstOrDefault(u => u.Id == s.MotionOp.Device);
if (device == null)
@@ -306,10 +339,14 @@
{
if (sender is ProductionMeasurement pMeasure)
{
- lock (pMeasure)
+ var production = productionList.FirstOrDefault(u => u.Barcode == pMeasure.Barcode);
+ if (production == null)
+ return;
+
+ lock (production)
{
//妫�鏌ユ槸鍚﹀叏閮ㄥ畬鎴�
- pMeasure.Measurements.ForEach(m =>
+ pMeasure.Measurements?.ForEach(m =>
{
if (m.KeyUnitCollection.All(k => k.IsDone != null))
{
@@ -346,10 +383,12 @@
LogAsync(DateTime.Now, $"{m.GetDisplayText()}妫�娴嬬粨鏋�", $"{((m.Spec.MeasureResult ?? false) ? "OK" : "NG")}");
- IShapeElement indicator = null;
+ KeyIndicator indicator = new KeyIndicator(m.Id, m.DisplayLocation);
+ indicator.Text = (m.Spec.ActualValue == null || m.Spec.ActualValue == -999) ? "NA" : m.Spec.ActualValue.Value.ToString("f2");
+ indicator.ResultState = m.Spec.MeasureResult;
pMeasure.ElementList.Add(indicator);
//杈撳嚭鍥惧舰鍩哄厓鍒扮晫闈�
- OnElementUpdated?.BeginInvoke(indicator, null, null);
+ OnElementUpdated?.Invoke(indicator);
SaveKeyImages(pMeasure.Barcode, m);
@@ -379,13 +418,15 @@
//MES杈撳嚭 todo
if (Config.IsEnableMESUpload)
- {
+ {
}
//Excel鎶ヨ〃杈撳嚭 锛堝崟涓骇鍝佺殑excel瀵煎嚭锛�
ExportProductionExcel(measurementUnitResultAndKeyUnitDataSet);
- //鏁版嵁搴撲繚瀛�
- SaveProductionData(measurementUnitResultAndKeyUnitDataSet);
+
+ ExportProductionInColumns(measurementUnitResultAndKeyUnitDataSet);
+ ////鏁版嵁搴撲繚瀛�
+ //SaveProductionData(measurementUnitResultAndKeyUnitDataSet);
SaveWholeImage(pMeasure);
@@ -457,32 +498,37 @@
measurementUnitResultAndKeyUnitDataSet.ProductionMeasurementRecord = productionMeasurementRecords;
- foreach (var MeasurementUnitResult in pData.Measurements)//鑾峰彇鍒板崟涓祴閲忛」缁撴灉
+ foreach (var measurementUnit in pData.Measurements)//鑾峰彇鍒板崟涓祴閲忛」缁撴灉
{
MeasurementUnitResult measurementUnitResult = new MeasurementUnitResult();
measurementUnitResult.ProductionMeasurementRecordsId = productionMeasurementRecords.ID;
- measurementUnitResult.MeasurementName = MeasurementUnitResult.Name;
- measurementUnitResult.MeasurementType = MeasurementUnitResult.MeasureType;
- measurementUnitResult.MeasurementValue = MeasurementUnitResult.Spec.ActualValue.ToString();
- measurementUnitResult.MeasurementResult = MeasurementUnitResult.Spec.MeasureResult.Value ? "OK" : "NG";
+ measurementUnitResult.ProductionBarcode = productionMeasurementRecords.ProductionBarcode;
+ measurementUnitResult.MeasurementName = measurementUnit.GetDisplayText();
+ measurementUnitResult.MeasurementType = measurementUnit.MeasureType;
+ measurementUnitResult.MeasurementValue = measurementUnit.Spec.ActualValue.ToString();
+ measurementUnitResult.MeasurementResult = measurementUnit.Spec.MeasureResult.Value ? "OK" : "NG";
measurementUnitResults.Add(measurementUnitResult);
- foreach (var keyUnit in MeasurementUnitResult.KeyUnitCollection)//鑾峰彇鍗曚釜閿殑娴嬮噺缁撴灉
+ foreach (var keyUnit in measurementUnit.KeyUnitCollection)//鑾峰彇鍗曚釜閿殑娴嬮噺缁撴灉
{
foreach (var keyValue in keyUnit.MeasureValueDict)//鑾峰彇鍗曚釜閿殑鍗曚釜娴嬮噺item 缁撴灉
{
- KeyUnitData keyUnitData = new KeyUnitData();
- keyUnitData.Key = keyUnit.Key;
- keyUnitData.MeasurementItem = keyValue.Key;
- keyUnitData.ItemValue = keyValue.Value.ToString();
- keyUnitDatas.Add(keyUnitData);
+ bool isExist = keyUnitDatas.Any(u => u.Key == keyUnit.Key && u.MeasurementItem == keyValue.Key);
+ if (!isExist)//宸插瓨鍦� 涓嶉噸澶嶆坊鍔犲師濮嬫暟鎹�
+ {
+ KeyUnitData keyUnitData = new KeyUnitData();
+ keyUnitData.ProductionBarcode = productionMeasurementRecords.ProductionBarcode;
+ keyUnitData.Key = keyUnit.Key;
+ keyUnitData.MeasurementItem = keyValue.Key;
+ keyUnitData.ItemValue = keyValue.Value.ToString();
+ keyUnitDatas.Add(keyUnitData);
- MeasurementAndKeyDataRelation measurementAndKeyDataRelation = new MeasurementAndKeyDataRelation();
- measurementAndKeyDataRelation.MeasurementUnitResultId = measurementUnitResult.ID;
- measurementAndKeyDataRelation.KeyUnitDataId = keyUnitData.ID;
- measurementAndKeyDataRelationList.Add(measurementAndKeyDataRelation);
-
+ MeasurementAndKeyDataRelation measurementAndKeyDataRelation = new MeasurementAndKeyDataRelation();
+ measurementAndKeyDataRelation.MeasurementUnitResultId = measurementUnitResult.ID;
+ measurementAndKeyDataRelation.KeyUnitDataId = keyUnitData.ID;
+ measurementAndKeyDataRelationList.Add(measurementAndKeyDataRelation);
+ }
}
}
}
@@ -500,18 +546,23 @@
private async void ExportProductionExcel(ProductionMeasurementUnitResultAndKeyUnitDataSet measurementUnitResultAndKeyUnitDataSet)
{
+ if (!Config.IsCSVOutputEnabled)
+ return;
+
await Task.Run(() =>
{
ExcelExportSet excelExportDto = new ExcelExportSet();
excelExportDto.Worksheets = new List<string>() { "鍘熷鏁版嵁", "妫�娴嬬粨鏋�" };
var keyUnitColumns = new Dictionary<string, string>()
{
+ {"ProductionBarcode", "浜у搧鏉＄爜"},
{"Key", "閿�"},
{"MeasurementItem", "妫�娴嬮」"},
{"ItemValue", "妫�娴嬪��"}
};
var measurementUnitResultColumns = new Dictionary<string, string>()
{
+ {"ProductionBarcode", "浜у搧鏉＄爜"},
{"MeasurementName", "妫�娴嬪悕绉�"},
{"MeasurementType", "妫�娴嬬被鍨�"},
{"MeasurementValue", "妫�娴嬪��"},
@@ -523,17 +574,88 @@
excelExportDto.WorksheetDataTable[excelExportDto.Worksheets[0]] = ExcelExportHelper.ListToDataTable(measurementUnitResultAndKeyUnitDataSet.KeyUnitDataList, keyUnitColumns);
excelExportDto.WorksheetDataTable[excelExportDto.Worksheets[1]] = ExcelExportHelper.ListToDataTable(measurementUnitResultAndKeyUnitDataSet.MeasurementUnitResultList, measurementUnitResultColumns); ;
- byte[] filecontent = ExcelExportHelper.ExportExcel(excelExportDto, false);
- string dir = Path.Combine(Config.LogPath, DateTime.Now.ToString("yyyyMMdd"));
- if (!Directory.Exists(dir))
+ if (!Directory.Exists(Config.LogPath))
{
- Directory.CreateDirectory(dir);
+ Directory.CreateDirectory(Config.LogPath);
}
+ var fileName = Path.Combine(Config.LogPath, $"ProductionData_{DateTime.Now.ToString("yyyyMMdd")}.xlsx");
- FileStream fs = new FileStream(Path.Combine(dir, $"{measurementUnitResultAndKeyUnitDataSet.ProductionMeasurementRecord.ProductionBarcode}_{DateTime.Now.ToString("HHmmss")}.xlsx"), FileMode.Create, FileAccess.Write);
+ byte[] filecontent = ExcelExportHelper.CreateOrAppendExcel(excelExportDto, fileName);
+ FileStream fs = new FileStream(fileName, FileMode.Create, FileAccess.Write);
fs.Write(filecontent, 0, filecontent.Length);
fs.Flush();
fs.Close();
+ });
+ }
+
+ static object excelExportLock = new object();
+ private async void ExportProductionInColumns(ProductionMeasurementUnitResultAndKeyUnitDataSet exportData)
+ {
+ if (!Config.IsCSVOutputEnabled)
+ return;
+
+ await Task.Run(() =>
+ {
+ if (!Directory.Exists(Config.LogPath))
+ {
+ Directory.CreateDirectory(Config.LogPath);
+ }
+ var fileName = Path.Combine(Config.LogPath, $"LDSData_{DateTime.Now.ToString("yyyyMMdd")}.xlsx");
+ bool isExisted = File.Exists(fileName);
+ using (ExcelPackage package = new ExcelPackage(new FileInfo(fileName)))
+ {
+ ExcelWorksheet rawDataSheet = null;
+ ExcelWorksheet slantSheet = null;
+ ExcelWorksheet alignmentSheet = null;
+ ExcelWorksheet rowAlignmentSheet = null;
+ if (!isExisted)
+ {
+ package.Workbook.Worksheets.Add("RawData");
+ rawDataSheet = package.Workbook.Worksheets["RawData"];
+ for (int i = 0; i < Config.KeyNameCollection.Count; i++)
+ {
+ var cell = rawDataSheet.Cells[i + 3, 1];
+ cell.Value = Config.KeyNameCollection[i];
+ cell.Style.Fill.BackgroundColor.SetColor(Color.FromArgb(31, 73, 125));
+ }
+
+ //package.Workbook.Worksheets.Add("Slant");
+ //slantSheet = package.Workbook.Worksheets["Slant"];
+ //for(int i=0;i<exportData.MeasurementUnitResultList)
+ //package.Workbook.Worksheets.Add("Alignment");
+ //package.Workbook.Worksheets.Add("RowAlignment");
+ }
+
+ rawDataSheet = package.Workbook.Worksheets["RawData"];
+
+ int rowDataStartCol = rawDataSheet.Dimension.Columns;
+ var barcodeCell = rawDataSheet.Cells[1, rowDataStartCol + 1, 1, rowDataStartCol + 1 + 4];
+ barcodeCell.Merge = true;
+ barcodeCell.Value = exportData.ProductionMeasurementRecord.ProductionBarcode;
+
+ var z1Cell = rawDataSheet.Cells[2, rowDataStartCol + 1];
+ z1Cell.Value = "Z1";
+
+ var z2Cell = rawDataSheet.Cells[2, rowDataStartCol + 2];
+ z2Cell.Value = "Z2";
+
+ var z3Cell = rawDataSheet.Cells[2, rowDataStartCol + 3];
+ z3Cell.Value = "Z3";
+
+ var z4Cell = rawDataSheet.Cells[2, rowDataStartCol + 4];
+ z4Cell.Value = "Z4";
+
+ exportData.KeyUnitDataList.ForEach(k =>
+ {
+ int keyIndex = Config.KeyNameCollection.IndexOf(k.Key);
+ int zIndex = int.Parse(k.MeasurementItem.Substring(1));
+
+ var cell = rawDataSheet.Cells[keyIndex + 1 + 2, rowDataStartCol + zIndex];
+ cell.Value = k.ItemValue;
+ });
+
+ package.Save();
+ };
});
}
@@ -561,7 +683,7 @@
Directory.CreateDirectory(dir);
}
- map.Save(Path.Combine(dir, $"{pMeasure.Barcode}_{DateTime.Now.ToString("HHmmss")}.bmp"));
+ map.Save(Path.Combine(dir, $"{pMeasure.Barcode}_{pMeasure.PResult}_{DateTime.Now.ToString("HHmmss")}.png"), ImageFormat.Png);
}
catch (Exception ex)
{
@@ -609,8 +731,16 @@
int i = 0;
u.KeyImages?.ForEach(image =>
{
- string fileName = Path.Combine(dir, $"{measureName}_{u.Key}{(i == 0 ? "" : $"-{i}")}_{DateTime.Now.ToString("HHmmss")}.tiff");
- image.WriteImage("tiff", 0, fileName);
+ string fileName = "";
+ try
+ {
+ fileName = Path.Combine(dir, $"{measureName}_{u.Key}{(i == 0 ? "" : $"-{i}")}_{DateTime.Now.ToString("HHmmss")}.tiff");
+ image.WriteImage("tiff", 0, fileName);
+ }
+ catch (Exception)
+ {
+ LogAsync(DateTime.Now, "鍒囧浘淇濆瓨澶辫触", fileName);
+ }
i++;
});
@@ -630,6 +760,7 @@
string toolKey = (opConfig as CameraOprerationConfigBase).AlgorithemPath;
HObject images = imgSet.HImage;
LaserScanParam scanParam = JsonConvert.DeserializeObject<LaserScanParam>(imgSet.ImageData);
+ LogAsync(DateTime.Now, $"鎵弿鍙傛暟:{imgSet.ImageData}", "");
if (!string.IsNullOrWhiteSpace(toolKey))
{
@@ -640,6 +771,9 @@
keyBindCollection.ForEach(k => k.FillKeyValues(null));
return;
}
+
+ string fileName = Path.Combine(Config.ImageSaveFolder, "BeforeRun", $"{DateTime.Now.ToString("yyyyMMddHHmmssfff")}.tif");
+ imgSet.HImage.WriteImage("tiff", 0, fileName);
_halconToolDict[toolKey].InputImageDic["INPUT_Image"] = imgSet.HImage;
if (!_halconToolDict[toolKey].RunProcedure(out string error))
@@ -653,6 +787,7 @@
}
HOperatorSet.CountObj(images, out HTuple count);
+ LogAsync(DateTime.Now, $"{snapshotName}鍒囧浘{count.I}寮�", "");
if (count == 0)
{
@@ -661,7 +796,7 @@
return;
}
- var excludeKeys = keys.Where(u => u.ImageSeq > count).ToList();
+ var excludeKeys = keys.Where(u => u.ImageSeq > count.I).ToList();
if (excludeKeys.Count > 0)
{
LogAsync(DateTime.Now, $"{string.Join(" ", excludeKeys.Select(u => u.AliasName))}鏈湪鍥剧墖鑾峰彇搴忓垪涓�", "");
@@ -671,9 +806,19 @@
});
}
- Parallel.For(1, count.I, (i) =>
+ string dir = Path.Combine(Config.ImageSaveFolder, "Clips", $"{DateTime.Now.ToString("yyyyMMdd")}", $"{snapshotName}_{DateTime.Now.ToString("HHmmss")}");
+ if (!Directory.Exists(dir))
+ {
+ Directory.CreateDirectory(dir);
+ }
+
+ //Parallel.For(1, count.I + 1, (i) =>
+ for (int i = 1; i <= count.I; i++)
{
HOperatorSet.SelectObj(images, out HObject image, i);
+
+ string fileName = Path.Combine(dir, $"{i}.tif");
+ image.ConvertHObjectToHImage().WriteImage("tiff", 0, fileName);
keys.Where(u => u.ImageSeq == i).ToList().ForEach(k =>
{
@@ -689,8 +834,8 @@
else
{
_halconToolDict[keyToolKey].InputImageDic["INPUT_Image"] = image;
- _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_X"] = scanParam.Resolution_X;
- _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Z"] = scanParam.Resolution_Z;
+ _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_X"] = scanParam.Resolution_X / 1000000.0;
+ _halconToolDict[keyToolKey].InputTupleDic["INPUT_Resolution_Z"] = scanParam.Resolution_Z / 1000000.0;
if (!_halconToolDict[keyToolKey].RunProcedure(out string error))
{
LogAsync(DateTime.Now, $"{k.AliasName}妫�娴嬬畻娉曞紓甯革紝{error}", "");
@@ -700,10 +845,11 @@
var results = _halconToolDict[keyToolKey].GetResultTuple("OUTPUT_Results").HTupleToDouble();
if (results.Count == 0 || results.Any(u => u < 0))
{
- LogAsync(DateTime.Now, $"{k.AliasName}妫�娴嬬粨鏋滃紓甯�", "");
+ LogAsync(DateTime.Now, $"{k.AliasName}鍘熷鏁版嵁寮傚父", "");
}
else
{
+ LogAsync(DateTime.Now, $"{k.AliasName}鍘熷鏁版嵁", $"{string.Join(" ", results)}");
resultDict = k.KeyResultList.ToDictionary(u => u, u =>
{
int index = k.KeyResultList.IndexOf(u);
@@ -715,13 +861,14 @@
keyBindList.ForEach(kb =>
{
- kb.KeyImages.Add(image.Clone() as HImage);
+ kb.KeyImages.Add(image.ConvertHObjectToHImage());
kb.FillKeyValues(resultDict);
});
});
- image.Dispose();
- });
+ //image.Dispose();
+ }
+ //);
//if (count.I != 1)
//{
--
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