From 66e0168fe68ae5641041b2bceb3f0bb9640df09f Mon Sep 17 00:00:00 2001
From: quanzhou <quan.zhou@broconcentric.com>
Date: 星期五, 22 八月 2025 09:21:39 +0800
Subject: [PATCH] 添加MES超时队列匹配功能，vision错误自动累加和清零动作
---
src/Bro.M141.Process/M141Process.cs | 641 +++++++++++++++++++++++++++++++++++++++++++++++++++++++---
1 files changed, 607 insertions(+), 34 deletions(-)
diff --git a/src/Bro.M141.Process/M141Process.cs b/src/Bro.M141.Process/M141Process.cs
index 21f4dc8..37c90e0 100644
--- a/src/Bro.M141.Process/M141Process.cs
+++ b/src/Bro.M141.Process/M141Process.cs
@@ -5,10 +5,12 @@
using Bro.Device.InsCamera;
using Bro.M135.Common;
using Bro.M135.DBManager;
+using Bro.M141.Process.UI;
using Bro.Process;
using Bro.Process.DataBase.Models;
using Bro.UI.Model.Winform;
using HalconDotNet;
+using MySql.Data.MySqlClient;
using Newtonsoft.Json;
using Newtonsoft.Json.Linq;
using NPOI.SS.Formula.Functions;
@@ -57,6 +59,8 @@
public event Action RerefreshBasketcodeUI;
+ public Action<bool, string> OnContinuousNGAlarmRaised;
+
public void RerefreshBasketcode()
{
RerefreshBasketcodeUI?.Invoke();
@@ -98,9 +102,6 @@
-
-
-
public override void Open()
{
base.Open();
@@ -136,10 +137,10 @@
mqtt.Connect(M141Config.MESchannel);
}
-
+ InitialContinuousNGAlarm();
}
-
+
public override void Close()
{
devicestate = false;
@@ -574,11 +575,8 @@
double y1 = item1.Rect.Point_LU.Y + item1.Rect.Height / 2.0;
num++;
- //HOperatorSet.AffineTransPoint2d(new HTuple(products[0].Centermatrix.ToArray()), x1, y1, out HTuple qx, out HTuple qy);
- //HOperatorSet.ProjectiveTransPixel(new HTuple(products[0].Centermatrix.ToArray()), x1, y1, out HTuple qx, out HTuple qy);
-
LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{products[0].SN} S3S5妫�娴� 鍘熷潗鏍噞num} {x1},{y1}");
- HOperatorSet.ProjectiveTransPixel(new HTuple(products[0].Centermatrix.ToArray()), x1, y1, out HTuple qx, out HTuple qy);
+ HOperatorSet.ProjectiveTransPixel(new HTuple(products[0].Centermatrix.ToArray()), y1, x1, out HTuple qx, out HTuple qy);
LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{products[0].SN} S3S5妫�娴� 鏂板潗鏍噞num} {qx},{qy}");
@@ -592,7 +590,9 @@
{
item1.IsAbandoned = false;
item1.FinalResult = ResultState.NG;
- LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"浜у搧{products[0].PID}_{products[0].SEQUENCE}宸ヤ綅{measureBind.WorkPosition} S3S5缁勫悎妫�娴嬫鍑虹己闄�:{item1.NetName}");
+
+ //products[0].Result = M141Config.defectname;
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"浜у搧{products[0].PID}_{products[0].SEQUENCE}宸ヤ綅{measureBind.WorkPosition} S3S5缁勫悎妫�娴嬫鍑虹己闄�:{item1.NetName}锛屼骇鍝佺粨鏋滀负{products[0].Result}");
break;
}
}
@@ -698,10 +698,19 @@
}
string ngImageFile = Path.Combine(folder, $"{id}.{post}");
- var bitmap = imgSet.HImage.ConvertHImageToBitmap();
- bitmap.Save(ngImageFile, M141Config.ImageFormatNG);
- LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{id}NG鍥剧墖宸蹭繚瀛�");
- bitmap.Dispose();
+ //var bitmap = imgSet.HImage.ConvertHImageToBitmap();
+ //bitmap.Save(ngImageFile, M141Config.ImageFormatNG);
+ //LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{id}NG鍥剧墖宸蹭繚瀛�");
+ //bitmap.Dispose();
+ try
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{id}NG鍥剧墖娴嬭瘯杞瓨{ngImageFile}");
+ imgSet.HImage.WriteImage(M141Config.ImageFormatOK.ToString().ToLower(), 0, ngImageFile);
+ }
+ catch (Exception)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"{id}NG鍥剧墖淇濆瓨澶辫触");
+ }
}
}
}
@@ -735,10 +744,19 @@
}
string ngImageFile = Path.Combine(folder, $"{id}.{post}");
- var bitmap = imgSet.HImage.ConvertHImageToBitmap();
- bitmap.Save(ngImageFile, M141Config.ImageFormatOK);
- LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{id}OK鍥剧墖宸蹭繚瀛�");
- bitmap.Dispose();
+ //var bitmap = imgSet.HImage.ConvertHImageToBitmap();
+ //bitmap.Save(ngImageFile, M141Config.ImageFormatOK);
+ //LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{id}OK鍥剧墖宸蹭繚瀛�");
+ //bitmap.Dispose();
+ try
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{id}OK鍥剧墖娴嬭瘯杞瓨{ngImageFile}");
+ imgSet.HImage.WriteImage(M141Config.ImageFormatOK.ToString().ToLower(), 0, ngImageFile);
+ }
+ catch (Exception)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"{id}OK鍥剧墖淇濆瓨澶辫触");
+ }
}
}
}
@@ -1064,10 +1082,12 @@
if (M141Config.Isreadbasketcode)
{
p.BasketCode = M141Config.basketcode;
+ p.Zword = M141Config.zwoid;
}
else
{
- p.BasketCode = mysqlhelper.Getbasketcode(p.SEQUENCE, out string sntem);
+ p.BasketCode = mysqlhelper.Getbasketcode(p.SEQUENCE, out string sntem, out string zword);
+ p.Zword = zword;
p.SN = sntem;
p.PID = $"{sntem}_{i}";
if ("NoRead".Equals(p.BasketCode))
@@ -1221,27 +1241,70 @@
mysqlhelper.UpdateProduct(p);
+
+
+
if (positionSet.IsLastPosition)
{
- UpdateProductResultAsync(p);
+
+
+ //鐝缁熻鏃堕棿鍒掑垎
+ if (M141Config.WorkShiftList.Count == 0)
+ {
+ //鐢熸垚涓�涓姤琛�
+ string name = $"ProductRecord_{DateTime.Now.ToString("yyyyMMdd")}.csv";
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"鍒涘缓{name}鏁版嵁鎶ヨ〃");
+ UpdateProductResultAsync(p, name);
+ }
+ else
+ {
+ foreach (var item in M141Config.WorkShiftList)
+ {
+ DateTime now = DateTime.Now;
+
+ if (item.ShiftTime_Start < item.ShiftTime_End)
+ {
+ if (now.TimeOfDay >= item.ShiftTime_Start.TimeOfDay && now.TimeOfDay < item.ShiftTime_End.TimeOfDay)
+ {
+ //鐢熸垚涓�涓姤琛�
+ string name = $"ProductRecord_{DateTime.Now.ToString("yyyyMMdd")}_{item.ShiftName}.csv";
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"鍒涘缓{name}鏁版嵁鎶ヨ〃");
+ UpdateProductResultAsync(p, name);
+ }
+ }
+ else
+ {
+ if (now.TimeOfDay >= item.ShiftTime_Start.TimeOfDay )
+ {
+ //鐢熸垚涓�涓姤琛�
+ string name = $"ProductRecord_{DateTime.Now.ToString("yyyyMMdd")}_{item.ShiftName}.csv";
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"鍒涘缓{name}鏁版嵁鎶ヨ〃");
+ UpdateProductResultAsync(p, name);
+ }
+ if (now.TimeOfDay < item.ShiftTime_End.TimeOfDay)
+ {
+ // 鐢熸垚涓�涓姤琛�
+ string name = $"ProductRecord_{DateTime.Now.AddDays(-1).ToString("yyyyMMdd")}_{item.ShiftName}.csv";
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"鍒涘缓{name}鏁版嵁鎶ヨ〃");
+ UpdateProductResultAsync(p, name);
+ }
+ }
+ }
+ }
+
+ //UpdateProductResultAsync(p);
+
mysqlhelper.NewForAll(p, M141Config.StationCode, M141Config.defectname);
+
if (M141Config.IsfinDevice)
{
+
SummaryAllprodata(p);
+
}
}
});
- //ReplyPlcData(positionSet, plcresult);
- if (positionSet.IsLastPosition)
- {
- if (_ct != null)
- {
- UpdateCT(null, (float)((DateTime.Now - _ct.Value).TotalSeconds));
- }
- _ct = DateTime.Now;
- }
- //ReplyPlcData(positionName, config.TriggerValue);
cameraIds.ForEach(c =>
{
@@ -1252,6 +1315,221 @@
LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"鐩告満{camera.Name}娓呯悊缂撳瓨");
}
});
+
+ //ReplyPlcData(positionSet, plcresult);
+ if (positionSet.IsLastPosition)
+ {
+ if (_ct != null)
+ {
+ UpdateCT(null, (float)((DateTime.Now - _ct.Value).TotalSeconds));
+ }
+ _ct = DateTime.Now;
+
+ if (M141Config.ISupMES && (M141Config.MESchannel == -1 || M141Config.MESchannel == 1))
+ {
+ if (M141Config.numpro >= 50)
+ {
+ M141Config.numpro = 0;
+ }
+
+ string Msgreceice = null;
+
+ if (pList[0].Result == "OK")
+ {
+ M141Config.numpro++;
+ Msgreceice = Task.Run(() => mqtt.MESForProduceAsync(pList[0], M141Config.mesnum2.ToString(), M141Config.numpro)).Result;
+ }
+ else
+ {
+ if (M141Config.ISupNG)
+ {
+ Msgreceice = Task.Run(() => mqtt.MESForProduceAsync(pList[0], M141Config.mesnum2.ToString(), M141Config.numpro)).Result;
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{pList[0].PID}鍚姩NG涓婁紶");
+
+ }
+ else
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{pList[0].PID}鍏抽棴NG涓婁紶");
+ }
+ }
+ M141Config.mesnum2++;
+ if (Msgreceice == null && !M141Config.ISupNG)
+ {
+ if (!M141Config.ISupNG)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{pList[0].PID}鏁版嵁NG锛屽紑鍚叧闂璑G涓婁紶MES");
+ }
+ else
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"浜у搧{pList[0].PID}鏁版嵁涓婁紶MES寮傚父 杩斿洖鏁版嵁涓簄ull");
+ }
+ }
+ else
+ {
+ try
+ {
+ var obj = JsonConvert.DeserializeObject<AutoLineMacBarcodeQueueBak>(Msgreceice);
+
+ if (obj.zstatus == "200")
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{pList[0].PID}鏁版嵁涓婁紶MES鎴愬姛 {Msgreceice}");
+ }
+ else
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"浜у搧{pList[0].PID}鏁版嵁涓婁紶MES澶辫触 {Msgreceice}");
+ }
+ }
+ catch
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"浜у搧{pList[0].PID}鏁版嵁涓婁紶MES寮傚父 {Msgreceice}");
+ }
+ }
+
+
+
+ int numplca = Convert.ToInt32(pList[0].SEQUENCE.Split('_')[0]);
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"plc缁欏嚭鐨勪骇鍝佸簭鍙蜂负{numplca}");
+
+ lock (plcnumlock)//1-29999
+ {
+
+ if (PlcNumForAll == -1)
+ {
+ PlcNumForAll = numplca;
+ }
+
+ int differ = numplca - PlcNumForAll;
+
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"涓や釜浜у搧涓棿鐨勫樊鍊糳iffer涓簕differ}");
+
+ if (differ > 1)
+ {
+ for (int i = PlcNumForAll + 1; i < numplca; i++)
+ {
+ try
+ {
+ var plist = mysqlhelper.GetProductList(i + "_1");
+ ProductModel newp = new ProductModel();
+ newp.SEQUENCE = plist[0].SEQUENCE;
+ newp.PID = plist[0].PID;
+ newp.BasketCode = plist[0].BasketCode;
+ newp.Zword = plist[0].Zword;
+ newp.Result = "NG";
+ newp.SN = plist[0].SN;
+
+ if (M141Config.IsfinDevice)
+ {
+ SummaryAllprodata(newp);
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{newp.PID}鎻愬墠NG鍔犲叆姹囨�绘暟鎹姤琛ㄧ粺璁�");
+ }
+ if (M141Config.ISupNG)
+ {
+ var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.mesnum2.ToString(), M141Config.numpro)).Result;
+ M141Config.mesnum2++;
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{newp.PID}鍚姩NG涓婁紶");
+ }
+ else
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{newp.PID}鍏抽棴NG涓婁紶");
+ }
+
+ }
+ catch
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{i + "_1"}涓婁紶澶辫触");
+ }
+ }
+ }
+ else if (differ == -29998 && differ == 1 && differ == 0)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"鐢熶骇杩囩▼涓湭澶卞幓浜у搧");
+ }
+ else if (differ < 0 && differ > -29998)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"PlcNumForAll涓簕PlcNumForAll}锛宯umplca涓簕numplca}");
+ //浜у搧浠庢柊璁℃暟鏃�
+ for (int i = PlcNumForAll + 1; i <= 29999; i++)
+ {
+ try
+ {
+ var plist = mysqlhelper.GetProductList(i + "_1");
+ ProductModel newp = new ProductModel();
+ newp.SEQUENCE = plist[0].SEQUENCE;
+ newp.PID = plist[0].PID;
+ newp.Zword = plist[0].Zword;
+ newp.BasketCode = plist[0].BasketCode;
+ newp.Result = "NG";
+ newp.SN = plist[0].SN;
+ if(M141Config.IsfinDevice)
+ {
+ SummaryAllprodata(newp);
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{newp.PID}鎻愬墠NG鍔犲叆姹囨�绘暟鎹姤琛ㄧ粺璁�");
+ }
+ if (M141Config.ISupNG)
+ {
+ var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.mesnum2.ToString(), M141Config.numpro)).Result;
+ M141Config.mesnum2++;
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{newp.PID}鍚姩NG涓婁紶");
+ }
+ else
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{newp.PID}鍏抽棴NG涓婁紶");
+ }
+ //var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.mesnum2.ToString(), M141Config.numpro)).Result;
+ //M141Config.mesnum2++;
+ //LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"PlcNumForAll锛屽墠绔橬G鎺掓枡涓攑lc瑙﹀彂娓呴浂浜у搧{newp.PID}鏁版嵁涓婁紶,缁撴灉涓簕newp.Result}");
+
+ }
+ catch
+ {
+
+ }
+ }
+ for (int i = 1; i < numplca; i++)
+ {
+ try
+ {
+ var plist = mysqlhelper.GetProductList(i + "_1");
+ ProductModel newp = new ProductModel();
+ newp.SEQUENCE = plist[0].SEQUENCE;
+ newp.PID = plist[0].PID;
+ newp.BasketCode = plist[0].BasketCode;
+ newp.Zword = plist[0].Zword;
+ newp.Result = "NG";
+ newp.SN = plist[0].SN;
+ if (M141Config.IsfinDevice)
+ {
+ SummaryAllprodata(newp);
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{newp.PID}鎻愬墠NG鍔犲叆姹囨�绘暟鎹姤琛ㄧ粺璁�");
+ }
+ if (M141Config.ISupNG)
+ {
+ var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.mesnum2.ToString(), M141Config.numpro)).Result;
+ M141Config.mesnum2++;
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{newp.PID}鍚姩NG涓婁紶");
+ }
+ else
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{newp.PID}鍏抽棴NG涓婁紶");
+ }
+
+ //var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.mesnum2.ToString(), M141Config.numpro)).Result;
+ //M141Config.mesnum2++;
+ //LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"numplca锛屽墠绔橬G鎺掓枡涓攑lc瑙﹀彂娓呴浂浜у搧{newp.PID}鏁版嵁涓婁紶,缁撴灉涓簕newp.Result}");
+ }
+ catch
+ {
+ }
+ }
+ }
+ PlcNumForAll = numplca;
+ }
+
+ }
+
+ }
+
+ //ReplyPlcData(positionName, config.TriggerValue);
return pList;
@@ -1279,6 +1557,7 @@
public void SummaryAllprodata(ProductModel p)
{
+
_taskFactory.StartNew(() =>
{
try
@@ -1287,13 +1566,14 @@
newp.SEQUENCE = p.SEQUENCE;
newp.PID = p.PID;
newp.BasketCode = p.BasketCode;
+ newp.Zword = p.Zword;
newp.Result = p.Result;
newp.SN = p.SN;
Thread.Sleep(500);
var plist = mysqlhelper.GetProductList(p.SEQUENCE);
-
-
+
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"浜у搧{p.PID}妫�娴嬬粨鏋滀负{p.Result}浠庢暟鎹簱涓幏鍙栫殑鏁版嵁涓轰骇鍝亄plist[0].PID}妫�娴嬬粨鏋滀负{plist[0].Result}");
if (plist != null)
{
foreach (var item in plist)
@@ -1301,6 +1581,7 @@
newp.Details.AddRange(item.Details);
}
}
+
//LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"AllDeviceProductRecord浠庢暟鎹簱鑾峰彇鍒版暟鎹畕p.SEQUENCE} plist鏁伴噺{plist.Count} Details鏁伴噺{newp.Details.Count}");
//newp.Details.AddRange(p.Details);
@@ -1308,7 +1589,25 @@
List<string> specHeadListforall = new List<string>();
List<string> positionListforall = new List<string>();
string csvHeadforall = newp.GetCSVHead(ref specHeadListforall, ref positionListforall);
- CSVRecordAsync($"AllDeviceProductRecord.csv", newp.GetCSVData(specHeadListforall, positionListforall), csvHeadforall);
+ string csvDataforall = newp.GetCSVData(specHeadListforall, positionListforall);
+
+ string data = "";
+
+ string Head = "鏃堕棿,PID,鏍忓叿鐮�,鐗╂枡鐮�,鏉＄爜,姹囨�绘娴嬬粨鏋�,S2_P1妫�娴嬫槑缁�,S2_P2妫�娴嬫槑缁�,S2_P3妫�娴嬫槑缁�,S3_P1妫�娴嬫槑缁�,S3_P2妫�娴嬫槑缁�,S4_P1妫�娴嬫槑缁�,S4_P2妫�娴嬫槑缁�,S5_P1妫�娴嬫槑缁�,S5_P2妫�娴嬫槑缁�,S5_P3妫�娴嬫槑缁�,Barcode,SPC_A,SPC_BF_A1,SPC_BF_A2,SPC_BF_A3,SPC_BF_A4,SPC_BF_A5,SPC_BF_A6,SPC_BF_A7,SPC_BF_A8,SPC_BF_A9,SPC_BS_A1,SPC_BS_A2,SPC_BS_A3,SPC_BS_A4,SPC_BS_A5,SPC_BS_A6,SPC_BS_A7,SPC_BS_A8,SPC_BS_A9,SPC_BT_A100RES,SPC_BT_A101RES,SPC_BT_A102RES,SPC_BT_A103RES,SPC_BT_A104RES,SPC_BT_A105RES,SPC_BT_A106RES,SPC_BT_A107RES,SPC_BT_A108RES,SPC_BT_A109RES,SPC_BT_A10RES,SPC_BT_A110RES,SPC_BT_A111RES,SPC_BT_A112RES,SPC_BT_A113RES,SPC_BT_A11RES,SPC_BT_A12RES,SPC_BT_A13RES,SPC_BT_A14RES,SPC_BT_A15RES,SPC_BT_A16RES,SPC_BT_A17RES,SPC_BT_A18RES,SPC_BT_A19RES,SPC_BT_A1RES,SPC_BT_A20RES,SPC_BT_A21RES,SPC_BT_A22RES,SPC_BT_A23RES,SPC_BT_A24RES,SPC_BT_A25RES,SPC_BT_A26RES,SPC_BT_A27RES,SPC_BT_A28RES,SPC_BT_A29RES,SPC_BT_A2RES,SPC_BT_A30RES,SPC_BT_A31RES,SPC_BT_A32RES,SPC_BT_A33RES,SPC_BT_A34RES,SPC_BT_A35RES,SPC_BT_A36RES,SPC_BT_A37RES,SPC_BT_A38RES,SPC_BT_A39RES,SPC_BT_A3RES,SPC_BT_A40RES,SPC_BT_A41RES,SPC_BT_A42RES,SPC_BT_A43RES,SPC_BT_A44RES,SPC_BT_A45RES,SPC_BT_A46RES,SPC_BT_A47RES,SPC_BT_A48RES,SPC_BT_A49RES,SPC_BT_A4RES,SPC_BT_A50RES,SPC_BT_A51RES,SPC_BT_A52RES,SPC_BT_A53RES,SPC_BT_A54RES,SPC_BT_A55RES,SPC_BT_A56RES,SPC_BT_A57RES,SPC_BT_A58RES,SPC_BT_A59RES,SPC_BT_A5RES,SPC_BT_A60RES,SPC_BT_A61RES,SPC_BT_A62RES,SPC_BT_A63RES,SPC_BT_A64RES,SPC_BT_A65RES,SPC_BT_A66RES,SPC_BT_A67RES,SPC_BT_A68RES,SPC_BT_A69RES,SPC_BT_A6RES,SPC_BT_A70RES,SPC_BT_A71RES,SPC_BT_A72RES,SPC_BT_A73RES,SPC_BT_A74RES,SPC_BT_A75RES,SPC_BT_A76RES,SPC_BT_A77RES,SPC_BT_A78RES,SPC_BT_A79RES,SPC_BT_A7RES,SPC_BT_A80RES,SPC_BT_A81RES,SPC_BT_A82RES,SPC_BT_A83RES,SPC_BT_A84RES,SPC_BT_A85RES,SPC_BT_A86RES,SPC_BT_A87RES,SPC_BT_A88RES,SPC_BT_A89RES,SPC_BT_A8RES,SPC_BT_A90RES,SPC_BT_A91RES,SPC_BT_A92RES,SPC_BT_A93RES,SPC_BT_A94RES,SPC_BT_A95RES,SPC_BT_A96RES,SPC_BT_A97RES,SPC_BT_A98RES,SPC_BT_A99RES,SPC_BT_A9RES,SPC_C";
+
+ for (int i = 0; i < Head.Split(",").ToList().Count(); i++)
+ {
+ int index = csvHeadforall.Split(",").ToList().IndexOf(Head.Split(",").ToList()[i]);
+ if (index != -1)
+ {
+ data += $"{string.Join(" ", csvDataforall.Split(",").ToList()[index])},";
+ }
+ else
+ {
+ data += "NA,";
+ }
+ }
+ CSVRecordAsync($"AllDeviceProductRecord.csv", data, Head);
}
catch (Exception exx)
@@ -1323,10 +1622,284 @@
#endregion
+
+ List<DefectNGRecord> DefectNGRecordList = new List<DefectNGRecord>();
+
+ public void InitialContinuousNGAlarm()
+ {
+ DefectNGRecordList = M141Config.ContinuousNGAlarmColletion.Where(u => u.IsEnabled).Select(u =>
+ {
+ DefectNGRecord record = new DefectNGRecord();
+ record.DefectName = u.DefectType;
+ record.AlarmSetting = u;
+ return record;
+ }).ToList();
+ OnContinuousNGAlarmRaised = NGAlarmRaised;
+ if (M141Config.ContinuousNGAlarmAddress > 0 && Plc1 != null)
+ {
+ if (!Plc1.WriteSingleAddress(M141Config.ContinuousNGAlarmAddress, 0, out string error))
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"杩炵画NG鐩戞帶閫氱煡PLC閲嶇疆鎶ヨ澶辫触锛寋error}");
+ }
+ }
+ }
+ public async void CheckContinuousNGAlarmAsync(ProductModel product)
+ {
+ await Task.Run(() =>
+ {
+ if (!M141Config.IsEnableContinuousNGAlarm)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"杩炵画NG鎶ヨ鎬诲紑鍏冲凡鍏抽棴");
+ return;
+ }
+
+ if (DefectNGRecordList.Count == 0)
+ return;
+
+ string allMsg = "";
+ bool isAlarmRaised = false;
+ int alarmType = 0;
+ string ngItem = "";
+ try
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"杩炵画NG鏁版嵁璁板綍");
+ DefectNGRecordList.ForEach(d =>
+ {
+ string alarmMsg = "";
+ int alarmTypeTemp = 0;
+
+ if (product.Result == "OK")
+ {
+ if (d.CheckIsAlarmRaised(product.Result == "OK", out alarmMsg, out alarmTypeTemp))
+ {
+ allMsg += $"{alarmMsg}\r\n";
+
+ isAlarmRaised = true;
+ ngItem = "浜у搧缁撴灉";
+ alarmType = alarmTypeTemp;
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{product.PID}鏁版嵁缁撴灉涓簕product.Result}鍙備笌杩炵画NG缁熻");
+ }
+ }
+ else
+ {
+ if (product.Result.Contains(d.DefectName))
+ {
+ if (d.CheckIsAlarmRaised(!product.Result.Contains(d.DefectName), out alarmMsg, out alarmTypeTemp))
+ {
+ allMsg += $"{alarmMsg}\r\n";
+ isAlarmRaised = true;
+ ngItem = "浜у搧缁撴灉";
+ alarmType = alarmTypeTemp;
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{product.PID}鏁版嵁缁撴灉涓簕product.Result}鍙備笌杩炵画NG缁熻");
+ }
+ }
+ }
+ });
+ }
+ catch (Exception ex)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Warning, $"杩炵画NG鏁版嵁璁板綍澶辫触");
+ }
+ if (isAlarmRaised)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Warning, $"杩炵画NG鐩戞帶鎶ヨ锛寋allMsg}");
+ if (M141Config.IsOperatorReset)
+ {
+ if (M141Config.ContinuousNGAlarmAddress > 0 && Plc1 != null)
+ {
+ if (!Plc1.WriteSingleAddress(M141Config.ContinuousNGAlarmAddress, 1, out string error))
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"杩炵画NG鐩戞帶閫氱煡PLC閲嶇疆鎶ヨ澶辫触锛寋error}");
+ }
+ }
+ OnContinuousNGAlarmRaised?.Invoke(true, allMsg);
+ }
+ else
+ {
+ Task.Delay(50).Wait();
+ ResetContinuousNGAlarm();
+ }
+ }
+ });
+ }
+
+ object _continuousNGAlarmLock = new object();
+
+ FrmContinuousNGAlarm _continuousNGAlarmFrm = null;
+ private async void NGAlarmRaised(bool isRaiseAlarm, string alarmMsg)
+ {
+ await Task.Run(() =>
+ {
+ if (isRaiseAlarm)
+ {
+ if (_continuousNGAlarmFrm == null)
+ {
+ lock (_continuousNGAlarmLock)
+ {
+ if (_continuousNGAlarmFrm == null)
+ {
+ _continuousNGAlarmFrm = new FrmContinuousNGAlarm();
+
+ _continuousNGAlarmFrm.TopMost = true;
+
+ _continuousNGAlarmFrm.FormClosed += _continuousNGAlarmFrm_FormClosed;
+
+ Task.Run(() =>
+ {
+ _continuousNGAlarmFrm.ShowDialog();
+
+ });
+ }
+ }
+ }
+ Task.Delay(100).Wait();
+ _continuousNGAlarmFrm.ShowAlarmMsg(alarmMsg);
+ }
+ else
+ {
+ if (_continuousNGAlarmFrm != null)
+ {
+ _continuousNGAlarmFrm.Close();
+ }
+
+ }
+ });
+
+ }
+
+ private void _continuousNGAlarmFrm_FormClosed(object? sender, FormClosedEventArgs e)
+ {
+ ResetContinuousNGAlarm();
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"杩炵画NG鎶ヨ宸插浣�");
+ _continuousNGAlarmFrm = null;
+ }
+
+ public void ResetContinuousNGAlarm()
+ {
+ //杩炵画NG澶嶄綅
+ DefectNGRecordList.Where(u => u.IsAlarmRaised).ToList().ForEach(u => u.ResetAlarm());
+ if (M141Config.ContinuousNGAlarmAddress > 0 && Plc1 != null)
+ {
+ if (!Plc1.WriteSingleAddress(M141Config.ContinuousNGAlarmAddress, 0, out string error))
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"杩炵画NG鐩戞帶閫氱煡PLC閲嶇疆鎶ヨ澶辫触锛寋error}");
+ }
+ }
+
+ }
+
+ [ProcessMethod("", "ContinuousNGAlarmTest", "杩炵画NG鎶ヨ娴嬭瘯", InvokeType.TestInvoke)]
+ public ResponseMessage ContinuousNGAlarmTest(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
+ {
+ ProductModel p = new ProductModel();
+
+ p.Result = config.TriggerStr;
+
+ CheckContinuousNGAlarmAsync(p);
+
+ return new ResponseMessage();
+ }
}
+ public class DefectNGRecord
+ {
+ public string DefectName { get; set; }
+ public List<DateTime> NGRecords { get; set; } = new List<DateTime>();
+ public int ContinuousNGNum { get; set; } = 0;
+ public ContinuousNGAlarm AlarmSetting { get; set; }
+ private object _lockObj = new object();
+ public bool IsAlarmRaised = false;
+ bool _isContinuousAlarm = false;
-}
+ bool _timeAlarm = false;
+
+ public bool CheckIsAlarmRaised(bool isOK, out string alarmMsg, out int alarmType)
+ {
+ alarmType = 0;
+ alarmMsg = "";
+ bool isAlarmRasied = false;
+
+ if (IsAlarmRaised)
+ return false;
+
+ lock (_lockObj)
+ {
+ if (IsAlarmRaised)
+ return false;
+
+ if (isOK)
+ {
+ ContinuousNGNum = 0;
+ }
+ else
+ {
+ //杩炵画NG鏁伴噺闃堝��
+ if (AlarmSetting.ContinuousNumThreshold > 0)
+ {
+ ContinuousNGNum++;
+ CommonLogger.LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{DefectName}杩炵画NG鏁伴噺涓猴細{ContinuousNGNum}涓�");
+ }
+ //鏃堕棿鍐匩G鏁伴噺闃堝��
+ if (AlarmSetting.TimePeriodNumThresold > 0)
+ {
+ NGRecords.Add(DateTime.Now);
+ }
+ }
+
+ if (NGRecords.Count >= AlarmSetting.TimePeriodNumThresold && NGRecords.Count > 0)
+ {
+
+ NGRecords = NGRecords.Skip(NGRecords.Count - AlarmSetting.TimePeriodNumThresold).OrderBy(u => u).ToList();
+
+ int timeInMinute = (int)Math.Ceiling((NGRecords[NGRecords.Count - 1] - NGRecords[0]).TotalMinutes);
+ //鐩戞帶鏃堕棿娈�
+ if (timeInMinute <= AlarmSetting.TimePeriod)
+ {
+ isAlarmRasied = true;
+ alarmMsg += $"{DefectName}{timeInMinute}鍒嗛挓鍐匩G{NGRecords.Count}涓� ";
+ alarmType = AlarmSetting.TimePeriodAlarmType;
+ _timeAlarm = true;
+ }
+ }
+
+ if (ContinuousNGNum >= AlarmSetting.ContinuousNumThreshold)
+ {
+ isAlarmRasied = true;
+ alarmMsg += $"{DefectName}杩炵画NG{ContinuousNGNum}涓� ";
+ alarmType = AlarmSetting.ContinuousAlarmType;
+ _isContinuousAlarm = true;
+ }
+ IsAlarmRaised = isAlarmRasied;
+ return isAlarmRasied;
+ }
+ }
+
+ public void ResetAlarm()
+ {
+ string msg = "";
+ lock (_lockObj)
+ {
+ IsAlarmRaised = false;
+ if (_isContinuousAlarm)
+ {
+ _isContinuousAlarm = false;
+ ContinuousNGNum = 0;
+ msg += "杩炵画NG鎶ヨ ";
+ }
+
+ if (_timeAlarm)
+ {
+
+ _timeAlarm = false;
+ NGRecords.Clear();
+ msg += "鏃舵鍐匩G鎶ヨ ";
+ }
+ }
+ CommonLogger.LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"{DefectName}{msg}宸查噸缃�");
+ }
+
+ }
+}
\ No newline at end of file
--
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