From 6a4463810e276b62356d77c88509fa6fa7af65cf Mon Sep 17 00:00:00 2001 From: kingno <30263@KINGNO> Date: 星期三, 23 七月 2025 15:46:33 +0800 Subject: [PATCH] mes数据逻辑上传完善,缺陷代码完善,添加S4工位的S2结果上传Plc的通信日志mes优化 --- src/Bro.M141.Process/M141Process_ImageCheck.cs | 224 ++++++++++++++++++++++++++++++++++++++++---------------- 1 files changed, 160 insertions(+), 64 deletions(-) diff --git a/src/Bro.M141.Process/M141Process_ImageCheck.cs b/src/Bro.M141.Process/M141Process_ImageCheck.cs index 118ce5a..91dc61d 100644 --- a/src/Bro.M141.Process/M141Process_ImageCheck.cs +++ b/src/Bro.M141.Process/M141Process_ImageCheck.cs @@ -2,12 +2,14 @@ using Bro.Common.Helper; using Bro.Common.Interface; using Bro.Common.Model; +using Bro.DataBase.Model; using Bro.M135.Common; using Bro.M135.DBManager; using HalconDotNet; using Microsoft.VisualBasic; using Newtonsoft.Json; using Newtonsoft.Json.Linq; +using NPOI.SS.Formula.Functions; using NPOI.SS.UserModel; using NPOI.Util; using NPOI.XSSF.UserModel; @@ -441,7 +443,7 @@ return msg; } - + @@ -449,7 +451,8 @@ public ResponseMessage ProductDataUpload(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice) { ResponseMessage msg = new ResponseMessage(); - string inputSequence = Plc1.Read(1536, 1, out _)[0].ToString(); + int numplca = Plc1.Read(1536, 1, out _)[0]; + string inputSequence = numplca.ToString(); var productList = new List<int>() { 1 }.Select(u => { @@ -457,6 +460,10 @@ return FindProductBySequence(sequence, true); }).ToList(); + if (PlcNumForAll == -1) + { + PlcNumForAll = numplca; + } int waitInterval = 300; int repeatTime = M141Config.DetectTimeout / waitInterval; @@ -481,31 +488,145 @@ } while (true); - var Defaultclass = M141Config.DefectClassCollection.FirstOrDefault(u => u.IsDefault); - productList.ForEach(p => - { - if (Defaultclass == null) - { - if (string.IsNullOrEmpty(p.Result)) - { - p.Result = "NG"; - } - } - else - { - if (string.IsNullOrEmpty(p.Result)) - { - p.Result = Defaultclass.ClassName; - } - } + var Defaultclass = M141Config.DefectClassCollection.FirstOrDefault(u => u.ClassName == productList[0].Result); - Plc1.WriteSingleAddress(1526, p.Result.ToUpper().Contains("NG") ? 2 : 1, out _); - }); + if (M141Config.StationCode == "S4" && productList[0].Result == "OK") + { + ////mysqlhelper.GetS2Result(productList[0].SEQUENCE); + Plc1.WriteSingleAddress(1526, mysqlhelper.GetS2Result(productList[0].SEQUENCE) ? 1 : 2, out _); + + LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"浜у搧{string.Join(",", productList.Select(u => u.PID))}妫�娴嬪弽棣坽mysqlhelper.GetS2Result(productList[0].SEQUENCE)}"); + + } + else + { + Plc1.WriteSingleAddress(1526, Defaultclass?.ClassValue ?? 2, out _); + } + Plc1.WriteSingleAddress(1516, 1, out _); + + //if (M141Config.ISupMES && (M141Config.MESchannel == -1 || M141Config.MESchannel == 1)) + //{ + // if (M141Config.numpro >= 50) + // { + // M141Config.numpro = 0; + // } + + // if (productList[0].Result == "OK") + // { + // M141Config.numpro++; + // } + + // //mqtt.demes(productList[0], M141Config.zwoid); + // string Msgreceice = Task.Run(() => mqtt.MESForProduceAsync(productList[0], M141Config.zwoid, M141Config.numpro)).Result; + // if (Msgreceice == null) + // { + // LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"浜у搧{productList[0].PID}鏁版嵁涓婁紶MES寮傚父 杩斿洖鏁版嵁涓簄ull"); + // } + // else + // { + // try + // { + // var obj = JsonConvert.DeserializeObject<AutoLineMacBarcodeQueueBak>(Msgreceice); + + // if (obj.zstatus == "200") + // { + // LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{productList[0].PID}鏁版嵁涓婁紶MES鎴愬姛 {Msgreceice}"); + // } + // else + // { + // LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"浜у搧{productList[0].PID}鏁版嵁涓婁紶MES澶辫触 {Msgreceice}"); + // } + // } + // catch + // { + // LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"浜у搧{productList[0].PID}鏁版嵁涓婁紶MES寮傚父 {Msgreceice}"); + // } + // } + + + + // lock (plcnumlock) + // { + // int differ = numplca - PlcNumForAll; + // if (differ > 1) + // { + // for (int i = PlcNumForAll + 1; i < numplca; i++) + // { + // try + // { + // var plist = mysqlhelper.GetProductList(i + "_1"); + // ProductModel newp = new ProductModel(); + // newp.SEQUENCE = plist[0].SEQUENCE; + // newp.PID = plist[0].PID; + // newp.BasketCode = plist[0].BasketCode; + // newp.Result = "NG"; + // newp.SN = plist[0].SN; + // var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.zwoid, M141Config.numpro)).Result; + + // } + // catch + // { + + // } + // } + // } + // else if (differ != -29998) + // { + // for (int i = PlcNumForAll + 1; i <= 29999; i++) + // { + // try + // { + // var plist = mysqlhelper.GetProductList(i + "_1"); + // ProductModel newp = new ProductModel(); + // newp.SEQUENCE = plist[0].SEQUENCE; + // newp.PID = plist[0].PID; + // newp.BasketCode = plist[0].BasketCode; + // newp.Result = "NG"; + // newp.SN = plist[0].SN; + // var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.zwoid, M141Config.numpro)).Result; + + // } + // catch + // { + + // } + // } + + + + // for (int i = 1; i < numplca; i++) + // { + // try + // { + // var plist = mysqlhelper.GetProductList(i + "_1"); + // ProductModel newp = new ProductModel(); + // newp.SEQUENCE = plist[0].SEQUENCE; + // newp.PID = plist[0].PID; + // newp.BasketCode = plist[0].BasketCode; + // newp.Result = "NG"; + // newp.SN = plist[0].SN; + // var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.zwoid, M141Config.numpro)).Result; + + // } + // catch + // { + + // } + // } + + + // } + // PlcNumForAll = numplca; + // } + + //} return msg; } + object plcnumlock = new object(); + int PlcNumForAll = -1; private bool _isDemoStarted = false; [ProcessMethod("OfflineDemo", "OfflineDemo", "绂荤嚎娴嬭瘯", InvokeType.CalibInvoke)] @@ -520,14 +641,14 @@ else { _isDemoStarted = true; - OfflineDemoAsync(opConfig.ImageFolder); + OfflineDemoAsync(opConfig.ImageFolder, opConfig.IsOK, opConfig.SaveImageTime); } } return new ResponseMessage(); } - private async void OfflineDemoAsync(string imageFolder) + private async void OfflineDemoAsync(string imageFolder, bool isok, int saveimagetime) { await Task.Run(() => { @@ -539,24 +660,30 @@ { return; } - var imageFile = Path.GetFileNameWithoutExtension(imageFileNames[i]); if (imageFile.EndsWith("Fit")) { continue; } - - var nameDatas = imageFile.Split(new char[] { '_'}, StringSplitOptions.RemoveEmptyEntries).ToList(); + if (imageFile.EndsWith("OK") & isok == false) + { + continue; + } + if (imageFile.EndsWith("NG") & isok == true) + { + continue; + } + var nameDatas = imageFile.Split(new char[] { '_' }, StringSplitOptions.RemoveEmptyEntries).ToList(); if (nameDatas.Count != 5) { LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"鏂囦欢{imageFile}鍛藉悕涓嶇鍚堣鑼冿紝涓嶆墽琛岀绾挎祴璇�"); continue; } - var sn = nameDatas[0]; - var imageSeq = nameDatas[1]; - + var sn = nameDatas[0] + "_1"; + var imageSeq = nameDatas[2][^1].ToString(); var measureBind = M141Config.MeasureBindCollection.FirstOrDefault(u => u.ImageSaveSeq == imageSeq); + if (measureBind == null || !measureBind.IsFixed) { LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"绂荤嚎娴嬭瘯锛屽伐浣峽(measureBind == null ? "鏈尮閰�" : $"{measureBind.WorkPosition}鏈紑鍚�")}"); @@ -565,50 +692,19 @@ LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"绂荤嚎娴嬭瘯锛屼骇鍝亄sn}寮�濮嬪伐浣峽measureBind.WorkPosition}绂荤嚎妫�娴�"); MLImageSet imgSet = new MLImageSet(); + imgSet.HImage = new HalconDotNet.HImage(imageFileNames[i]); imgSet.PID = sn; var detectResults = ML.RunMLDetectionSync(imgSet, null, measureBind.DetectionId); - + Thread.Sleep(saveimagetime); imgSet.HImage?.Dispose(); imgSet.HImage = null; - - - //var defectFields = M141Config.DefectLocationSettings.FirstOrDefault(u => u.PositionCode == measureBind.WorkPosition); - - - //var list = detectResults.SelectMany(u => u.NetResults.SelectMany(m => m.DetectDetails)).ToList(); - ////if (list.Count > 0) - ////{ - //// //list.ForEach(d => - //// //{ - //// // //if (defectFields == null) - //// // //{ - //// // // d.Tag = ""; - //// // //} - //// // //else - //// // //{ - //// // // RectangleF rect = new RectangleF(d.Rect.Point_LU.X, d.Rect.Point_LU.Y, d.Rect.Width, d.Rect.Height); - //// // // //var rectList = defectFields.Display.RectDict.Where(u => rect.IntersectsWith(u.Value)).ToList(); - //// // // //if (rectList.Count > 0) - //// // // //{ - //// // // // d.Tag = string.Join(" ", rectList.Select(u => u.Key).OrderBy(u => u)); - //// // // //} - //// // // //else - //// // // //{ - //// // // // d.Tag = ""; - //// // // //} - //// // //} - //// //}); - ////} - - //Bitmap originImage = new Bitmap(imageFileNames[i]); - //DetectResultSaveExcelAsync(detectResults, sn, originImage, DateTime.Now); } }); } - + [ProcessMethod("printer", "printer", "鎵撳嵃鏈烘墦鍗�", InvokeType.TestInvoke)] @@ -747,7 +843,7 @@ UpdateDefectAsync(defects); var defectClass = GetDefectClassFromDefectList(defects); - UpdateResult(DateTime.Now, p.SN, defectClass.ClassName, ""); + UpdateResult(DateTime.Now, p.SN, defectClass.ClassName, "", p.ImagePaths); //浜у搧搴忓彿+1 //Interlocked.Increment(ref _productIndex); -- Gitblit v1.8.0