From 6a4463810e276b62356d77c88509fa6fa7af65cf Mon Sep 17 00:00:00 2001
From: kingno <30263@KINGNO>
Date: 星期三, 23 七月 2025 15:46:33 +0800
Subject: [PATCH] mes数据逻辑上传完善，缺陷代码完善，添加S4工位的S2结果上传Plc的通信日志mes优化
---
src/Bro.M141.Process/M141Process_ImageCheck.cs | 292 ++++++++++++++++++++++++++++++++++++++++++++++++++++------
1 files changed, 262 insertions(+), 30 deletions(-)
diff --git a/src/Bro.M141.Process/M141Process_ImageCheck.cs b/src/Bro.M141.Process/M141Process_ImageCheck.cs
index 78e0296..91dc61d 100644
--- a/src/Bro.M141.Process/M141Process_ImageCheck.cs
+++ b/src/Bro.M141.Process/M141Process_ImageCheck.cs
@@ -2,11 +2,17 @@
using Bro.Common.Helper;
using Bro.Common.Interface;
using Bro.Common.Model;
+using Bro.DataBase.Model;
using Bro.M135.Common;
+using Bro.M135.DBManager;
using HalconDotNet;
using Microsoft.VisualBasic;
using Newtonsoft.Json;
using Newtonsoft.Json.Linq;
+using NPOI.SS.Formula.Functions;
+using NPOI.SS.UserModel;
+using NPOI.Util;
+using NPOI.XSSF.UserModel;
using Sunny.UI;
using System.Data;
using System.Data.SqlTypes;
@@ -28,6 +34,9 @@
Dictionary<string, List<double>> dicdate = new Dictionary<string, List<double>>();
ManualResetEvent set1 = new ManualResetEvent(false);
ManualResetEvent set2 = new ManualResetEvent(false);
+
+
+ public event Action<string> StartPrinter;
[ProcessMethod("ImageCheck", "ImageCheckOperation", "閫氱敤鍥剧墖妫�娴嬫搷浣�", InvokeType.TestInvoke)]
public ResponseMessage ImageCheckOperation(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
@@ -442,7 +451,8 @@
public ResponseMessage ProductDataUpload(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
{
ResponseMessage msg = new ResponseMessage();
- string inputSequence = Plc1.Read(1536, 1, out _)[0].ToString();
+ int numplca = Plc1.Read(1536, 1, out _)[0];
+ string inputSequence = numplca.ToString();
var productList = new List<int>() { 1 }.Select(u =>
{
@@ -450,6 +460,10 @@
return FindProductBySequence(sequence, true);
}).ToList();
+ if (PlcNumForAll == -1)
+ {
+ PlcNumForAll = numplca;
+ }
int waitInterval = 300;
int repeatTime = M141Config.DetectTimeout / waitInterval;
@@ -474,33 +488,241 @@
} while (true);
- var Defaultclass = M141Config.DefectClassCollection.FirstOrDefault(u => u.IsDefault);
- productList.ForEach(p =>
- {
- if (Defaultclass == null)
- {
- if (string.IsNullOrEmpty(p.Result))
- {
- p.Result = "NG";
- }
- }
- else
- {
- if (string.IsNullOrEmpty(p.Result))
- {
- p.Result = Defaultclass.ClassName;
- }
- }
+ var Defaultclass = M141Config.DefectClassCollection.FirstOrDefault(u => u.ClassName == productList[0].Result);
- Plc1.WriteSingleAddress(1526, p.Result.ToUpper().Contains("NG") ? 2 : 1, out _);
- });
+ if (M141Config.StationCode == "S4" && productList[0].Result == "OK")
+ {
+ ////mysqlhelper.GetS2Result(productList[0].SEQUENCE);
+ Plc1.WriteSingleAddress(1526, mysqlhelper.GetS2Result(productList[0].SEQUENCE) ? 1 : 2, out _);
+
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"浜у搧{string.Join(",", productList.Select(u => u.PID))}妫�娴嬪弽棣坽mysqlhelper.GetS2Result(productList[0].SEQUENCE)}");
+
+ }
+ else
+ {
+ Plc1.WriteSingleAddress(1526, Defaultclass?.ClassValue ?? 2, out _);
+ }
+
Plc1.WriteSingleAddress(1516, 1, out _);
+
+ //if (M141Config.ISupMES && (M141Config.MESchannel == -1 || M141Config.MESchannel == 1))
+ //{
+ // if (M141Config.numpro >= 50)
+ // {
+ // M141Config.numpro = 0;
+ // }
+
+ // if (productList[0].Result == "OK")
+ // {
+ // M141Config.numpro++;
+ // }
+
+ // //mqtt.demes(productList[0], M141Config.zwoid);
+ // string Msgreceice = Task.Run(() => mqtt.MESForProduceAsync(productList[0], M141Config.zwoid, M141Config.numpro)).Result;
+ // if (Msgreceice == null)
+ // {
+ // LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"浜у搧{productList[0].PID}鏁版嵁涓婁紶MES寮傚父 杩斿洖鏁版嵁涓簄ull");
+ // }
+ // else
+ // {
+ // try
+ // {
+ // var obj = JsonConvert.DeserializeObject<AutoLineMacBarcodeQueueBak>(Msgreceice);
+
+ // if (obj.zstatus == "200")
+ // {
+ // LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{productList[0].PID}鏁版嵁涓婁紶MES鎴愬姛 {Msgreceice}");
+ // }
+ // else
+ // {
+ // LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"浜у搧{productList[0].PID}鏁版嵁涓婁紶MES澶辫触 {Msgreceice}");
+ // }
+ // }
+ // catch
+ // {
+ // LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"浜у搧{productList[0].PID}鏁版嵁涓婁紶MES寮傚父 {Msgreceice}");
+ // }
+ // }
+
+
+
+ // lock (plcnumlock)
+ // {
+ // int differ = numplca - PlcNumForAll;
+ // if (differ > 1)
+ // {
+ // for (int i = PlcNumForAll + 1; i < numplca; i++)
+ // {
+ // try
+ // {
+ // var plist = mysqlhelper.GetProductList(i + "_1");
+ // ProductModel newp = new ProductModel();
+ // newp.SEQUENCE = plist[0].SEQUENCE;
+ // newp.PID = plist[0].PID;
+ // newp.BasketCode = plist[0].BasketCode;
+ // newp.Result = "NG";
+ // newp.SN = plist[0].SN;
+ // var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.zwoid, M141Config.numpro)).Result;
+
+ // }
+ // catch
+ // {
+
+ // }
+ // }
+ // }
+ // else if (differ != -29998)
+ // {
+ // for (int i = PlcNumForAll + 1; i <= 29999; i++)
+ // {
+ // try
+ // {
+ // var plist = mysqlhelper.GetProductList(i + "_1");
+ // ProductModel newp = new ProductModel();
+ // newp.SEQUENCE = plist[0].SEQUENCE;
+ // newp.PID = plist[0].PID;
+ // newp.BasketCode = plist[0].BasketCode;
+ // newp.Result = "NG";
+ // newp.SN = plist[0].SN;
+ // var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.zwoid, M141Config.numpro)).Result;
+
+ // }
+ // catch
+ // {
+
+ // }
+ // }
+
+
+
+ // for (int i = 1; i < numplca; i++)
+ // {
+ // try
+ // {
+ // var plist = mysqlhelper.GetProductList(i + "_1");
+ // ProductModel newp = new ProductModel();
+ // newp.SEQUENCE = plist[0].SEQUENCE;
+ // newp.PID = plist[0].PID;
+ // newp.BasketCode = plist[0].BasketCode;
+ // newp.Result = "NG";
+ // newp.SN = plist[0].SN;
+ // var tems = Task.Run(() => mqtt.MESForProduceAsync(newp, M141Config.zwoid, M141Config.numpro)).Result;
+
+ // }
+ // catch
+ // {
+
+ // }
+ // }
+
+
+ // }
+ // PlcNumForAll = numplca;
+ // }
+
+ //}
return msg;
}
+ object plcnumlock = new object();
+ int PlcNumForAll = -1;
+
+ private bool _isDemoStarted = false;
+ [ProcessMethod("OfflineDemo", "OfflineDemo", "绂荤嚎娴嬭瘯", InvokeType.CalibInvoke)]
+ public ResponseMessage OfflineDemo(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
+ {
+ if (config is OfflineDemoOperationConfig opConfig)
+ {
+ if (_isDemoStarted)
+ {
+ _isDemoStarted = false;
+ }
+ else
+ {
+ _isDemoStarted = true;
+ OfflineDemoAsync(opConfig.ImageFolder, opConfig.IsOK, opConfig.SaveImageTime);
+ }
+ }
+
+ return new ResponseMessage();
+ }
+
+ private async void OfflineDemoAsync(string imageFolder, bool isok, int saveimagetime)
+ {
+ await Task.Run(() =>
+ {
+ var imageFileNames = new DirectoryInfo(imageFolder).GetFiles().Select(u => u.FullName).ToList();
+
+ for (int i = 0; i < imageFileNames.Count; i++)
+ {
+ if (!_isDemoStarted)
+ {
+ return;
+ }
+ var imageFile = Path.GetFileNameWithoutExtension(imageFileNames[i]);
+ if (imageFile.EndsWith("Fit"))
+ {
+ continue;
+ }
+ if (imageFile.EndsWith("OK") & isok == false)
+ {
+ continue;
+ }
+ if (imageFile.EndsWith("NG") & isok == true)
+ {
+ continue;
+ }
+ var nameDatas = imageFile.Split(new char[] { '_' }, StringSplitOptions.RemoveEmptyEntries).ToList();
+ if (nameDatas.Count != 5)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"鏂囦欢{imageFile}鍛藉悕涓嶇鍚堣鑼冿紝涓嶆墽琛岀绾挎祴璇�");
+ continue;
+ }
+
+ var sn = nameDatas[0] + "_1";
+ var imageSeq = nameDatas[2][^1].ToString();
+ var measureBind = M141Config.MeasureBindCollection.FirstOrDefault(u => u.ImageSaveSeq == imageSeq);
+
+ if (measureBind == null || !measureBind.IsFixed)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"绂荤嚎娴嬭瘯锛屽伐浣峽(measureBind == null ? "鏈尮閰�" : $"{measureBind.WorkPosition}鏈紑鍚�")}");
+ continue;
+ }
+
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"绂荤嚎娴嬭瘯锛屼骇鍝亄sn}寮�濮嬪伐浣峽measureBind.WorkPosition}绂荤嚎妫�娴�");
+ MLImageSet imgSet = new MLImageSet();
+
+ imgSet.HImage = new HalconDotNet.HImage(imageFileNames[i]);
+ imgSet.PID = sn;
+
+ var detectResults = ML.RunMLDetectionSync(imgSet, null, measureBind.DetectionId);
+ Thread.Sleep(saveimagetime);
+ imgSet.HImage?.Dispose();
+ imgSet.HImage = null;
+
+ }
+ });
+ }
+
+ [ProcessMethod("printer", "printer", "鎵撳嵃鏈烘墦鍗�", InvokeType.TestInvoke)]
+ public ResponseMessage Printer(IOperationConfig config, IDevice invokeDevice, IDevice sourceDevice)
+ {
+ ResponseMessage msg = new ResponseMessage();
+
+ Plc2 = invokeDevice as PLCBase;
+ string message = "";
+ StartPrinter.Invoke(message);
+ return msg;
+ }
+
+
+ public void PlcwritePrinter(int add, int value)
+ {
+ Plc2.WriteSingleAddress(add, value, out _);
+ }
@@ -515,9 +737,10 @@
var spec = M141Config.SpecCollection.FirstOrDefault(s => s.Code == u.SpecCode);
if (spec != null)
{
- var temp = spec.Copy<Spec>();
+ var temp = spec.Copy();
temp.ActualValue = null;
temp.MeasureResult = null;
+ temp.Source = "";
specList.Add(temp);
}
});
@@ -539,6 +762,9 @@
});
return specList;
}
+
+
+
protected void FillSpecResults(string pid, List<ISpec> detectSpec, List<double> results, string SEQUENCE)
{
@@ -563,8 +789,6 @@
}
}
-
-
LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{pid}妫�娴嬮」{s.Code}璧嬪�納s.GetMeasureValueStr()}锛岀粨鏋渰s.GetMeasureResultStr()}");
}
else
@@ -587,12 +811,21 @@
{
isOK = false;
+ int num = 0;
+
+ while (p.Details.Any(u => !u.IsDone) && num < 10)
+ {
+ num++;
+ Thread.Sleep(500);
+ }
+
+
p.InitialDetailSpecs();
var resultList = p.Details.SelectMany(u => u.ResultList).ToList();
resultList.ForEach(u => u.SetResult());
var defects = resultList.GetDefectDescList();
- var ngSpecCodes = p.Details.SelectMany(u => u.SpecList ?? new List<Spec>()).Where(u => u.MeasureResult != true).Select(u => u.Code);
+ var ngSpecCodes = p.Details.SelectMany(u => u.SpecList ?? new List<ISpec>()).Where(u => u.MeasureResult != true).Select(u => u.Code);
var ngDefectDescList = p.Details.SelectMany(u => u.DefectList ?? new List<string>()).ToList();
defects.AddRange(ngSpecCodes);
@@ -602,16 +835,18 @@
{
defects.Add("TBD");
}
+
+
defects = defects.Distinct().ToList();
isOK = defects.Count <= 0;
UpdateDefectAsync(defects);
var defectClass = GetDefectClassFromDefectList(defects);
- UpdateResult(DateTime.Now, p.SN, defectClass.ClassName, "");
+ UpdateResult(DateTime.Now, p.SN, defectClass.ClassName, "", p.ImagePaths);
//浜у搧搴忓彿+1
- Interlocked.Increment(ref _productIndex);
+ //Interlocked.Increment(ref _productIndex);
List<ISpec> specList = new List<ISpec>();
specList.AddRange(p.Details.SelectMany(u => u.SpecList).ToList().ConvertAll(u => (ISpec)u));
@@ -638,10 +873,7 @@
_taskFactory.StartNew(() =>
{
- if (string.IsNullOrWhiteSpace(_csvHead))
- {
- _csvHead = p.GetCSVHead(ref _specHeadList, ref _positionList);
- }
+ _csvHead = p.GetCSVHead(ref _specHeadList, ref _positionList);
CSVRecordAsync($"ProductRecord_{DateTime.Now.ToString("yyyyMMdd")}.csv", p.GetCSVData(_specHeadList, _positionList), _csvHead);
//_manager_P_Product.UpdateProductResult(p.ID, p.PID, p.SN, p.Result);
});
--
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