From caf4dd3c752f5982adcd3708d2e8f976f81ff49f Mon Sep 17 00:00:00 2001
From: kingno <30263@KINGNO>
Date: 星期一, 23 六月 2025 09:59:57 +0800
Subject: [PATCH] Merge branch 'master' of http://gitblit.broconcentric.com:8088/r/M200
---
src/Bro.M141.Process/M141Process.cs | 414 ++++++++++++++++++++++++++++++++++++++++++++++++----------
1 files changed, 341 insertions(+), 73 deletions(-)
diff --git a/src/Bro.M141.Process/M141Process.cs b/src/Bro.M141.Process/M141Process.cs
index 91e0e62..3302e67 100644
--- a/src/Bro.M141.Process/M141Process.cs
+++ b/src/Bro.M141.Process/M141Process.cs
@@ -17,12 +17,17 @@
using ScottPlot.Drawing.Colormaps;
using Sunny.UI;
using Sunny.UI.Win32;
+using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Drawing.Imaging;
using System.IO;
using System.Linq;
+using System.Text;
using Windows.ApplicationModel.Appointments;
+using ZXing;
+using static Bro.Common.Helper.EnumHelper;
+using static Bro.Process.ProcessControl;
using static Org.BouncyCastle.Math.EC.ECCurve;
namespace Bro.M141.Process
@@ -34,28 +39,41 @@
public M141Process(string productCode) : base(productCode) { }
#endregion
+
TaskFactory _taskFactory = new TaskFactory(TaskCreationOptions.LongRunning, TaskContinuationOptions.LongRunning);
+
public event Action<string, P_PRODUCT_DETAIL, string> OnSinglePostionDetectResultUpdate;
+
protected M141Config M141Config => Config as M141Config;
public static object _productListLock = new object();
public List<ProductModel> ProductList = new List<ProductModel>();
MachineLearningBase ML = null;
- TcpListenerWrap TcpListener = null;
Spec _errorSpec = null;
- TcpListenerWrap _realTimeServer = null;
+ //volatile int _productIndex = 0;
- volatile int _productIndex = 0;
+ public M141Process_Mysql mysqlhelper = new M141Process_Mysql();
- int _backgroundImageWidth = 2448;
+ public event Action RerefreshBasketcodeUI;
- M141Process_Mysql mysqlhelper = new M141Process_Mysql();
+ public void RerefreshBasketcode()
+ {
+ RerefreshBasketcodeUI?.Invoke();
+ }
+
+
public override void InitialProcessMethods()
{
base.InitialProcessMethods();
+ if (ThHeartPlc == null)
+ {
+ ThHeartPlc = new Thread(Heartplc);
+ ThHeartPlc.IsBackground = true;
+ ThHeartPlc.Start();
+ }
}
public override void ProcessRunStateChanged()
@@ -72,11 +90,15 @@
}
public PLCBase Plc1;
- Thread ThHeartPlc;
+ bool devicestate = false;
+ PLCBase Plc2;
+ public Thread ThHeartPlc;
+
+
public override void Open()
{
base.Open();
-
+ devicestate = true;
ML = DeviceCollection.FirstOrDefault(u => u is MachineLearningBase) as MachineLearningBase;
if (ML == null)
{
@@ -97,43 +119,123 @@
_positionCheckTimeDict.Clear();
_positionSpecHeads.Clear();
-
- if (ThHeartPlc == null)
- {
- ThHeartPlc = new Thread(Heartplc);
- ThHeartPlc.IsBackground = true;
- ThHeartPlc.Start();
- }
+ mysqlhelper.IniDBIP(M141Config.IPforall);
+ RerefreshBasketcode();
}
public override void Close()
{
+ devicestate = false;
base.Close();
- try
- {
- if (ThHeartPlc != null)
- {
- ThHeartPlc.Abort();
- }
- }
- catch
- {
-
- }
- ThHeartPlc = null;
}
+
public void Heartplc()
{
- while (true)
+ Thread.Sleep(1000);
+
+ //Open();
+
+ string _statisticFilePath = Path.Combine(AppDomain.CurrentDomain.BaseDirectory, "Statistic.json");
+ if (File.Exists(_statisticFilePath))
{
try
{
- if (Plc1 != null)
+ string dataStr = "";
+ using (StreamReader reader = new StreamReader(_statisticFilePath, System.Text.Encoding.UTF8))
{
- Plc1.WriteSingleAddress(1505, 0, out _);
+ dataStr = reader.ReadToEnd();
+ }
+
+ lock (StatisticRecordsFull)
+ {
+ var temRecords = JsonConvert.DeserializeObject<StatisticRecords_Full>(dataStr);
+ if (StatisticRecordsFull != null && temRecords != null)
+ {
+ StatisticRecordsFull.CurRecord = temRecords.CurRecord;
+ StatisticRecordsFull.HistoryRecord = temRecords.HistoryRecord;
+ }
+ }
+ }
+ catch (Exception ex)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"浜у搧缁熻淇℃伅鍙嶅簭鍒楀寲寮傚父");
+ StatisticRecordsFull = new StatisticRecords_Full();
+ }
+ }
+
+ int numsum = 0;
+ //List<int> Statelist = new List<int>();
+
+
+ Dictionary<string, List<int>> StateDIC = new Dictionary<string, List<int>>();
+ int numplc = 0;
+ while (true)
+ {
+ numplc++;
+ numsum++;
+
+
+ if (!devicestate)
+ {
+ Thread.Sleep(1000);
+ continue;
+ }
+ try
+ {
+ if (M141Config.WorkShiftList != null && M141Config.WorkShiftList.Count > 0 && numsum >= 0)
+ {
+ for (int i = 0; i < M141Config.WorkShiftList.Count; i++)
+ {
+ if (M141Config.WorkShiftList[i].IsClearProductSummary)
+ {
+ double timeshap = (DateTime.Now - M141Config.WorkShiftList[i].ShiftTime_Start).TotalMinutes % 1440;
+
+ if (timeshap > 0 && timeshap < 1)
+ {
+ StatisticRecordsFull.CurRecord.ProductSummary.RecordsList.Clear();
+ StatisticRecordsFull.CurRecord.DefectSummary.RecordsList.Clear();
+ numsum = -62;
+ }
+ }
+ }
+ }
+
+ lock (StatisticRecordsFull)
+ {
+ if (numsum > 20)
+ {
+ numsum = 0;
+ using (FileStream fileStream = new FileStream(_statisticFilePath, FileMode.OpenOrCreate, FileAccess.Write))
+ {
+ fileStream.Seek(0L, SeekOrigin.Begin);
+ string s = JsonConvert.SerializeObject(StatisticRecordsFull);
+ byte[] bytes = Encoding.UTF8.GetBytes(s);
+ fileStream.Write(bytes, 0, bytes.Length);
+ fileStream.SetLength(bytes.Length);
+ fileStream.Flush();
+ fileStream.Close();
+ }
+ }
+ }
+ }
+ catch (Exception ex)
+ {
+
+ }
+
+
+ try
+ {
+ if (numplc > 3)
+ {
+ numplc = 0;
+ if (Plc1 != null)
+ {
+ Plc1.WriteSingleAddress(M141Config.heartadd, 0, out _);
+ }
}
}
catch
@@ -141,10 +243,93 @@
}
- Thread.Sleep(3000);
+
+ try
+ {
+ string csvhead = "鏃堕棿";
+ string csvdata = DateTime.Now.ToString("yyyyMMddHHmmss") + "T";
+
+ if (Plc1 != null)
+ {
+ foreach (var item1 in M141Config.PLCAlarm)
+ {
+ try
+ {
+ if (!item1.isused)
+ {
+ continue;
+ }
+
+ var alrams = item1.AlarmDetails;
+ var plcdev = DeviceCollection.FirstOrDefault(u => u.Id == item1.plcname) as PLCBase;
+
+ if (!StateDIC.ContainsKey(plcdev.Name))
+ {
+ StateDIC[plcdev.Name] = new List<int>();
+ }
+
+ foreach (var item in alrams.GroupBy(u => u.address))
+ {
+ int add = item.Key;
+ var readres = plcdev.Read(add, 1, out _)[0];
+
+ var Allbin = Convert.ToString(readres, 2).PadLeft(16, '0').Select(c => c - '0').ToArray();
+
+ Allbin = Allbin.Reverse().ToArray();
+
+ foreach (var item2 in item)
+ {
+ item2.value = Allbin[item2.address2];
+ }
+ }
+ List<int> list = new List<int>();
+ foreach (var item in alrams)
+ {
+ csvhead += $",{item.alarmname}";
+ csvdata += $",{(item.value == 1 ? "1" : "")}";
+ list.Add(item.value);
+ }
+
+ if (!StateDIC[plcdev.Name].SequenceEqual(list))
+ {
+ StateDIC[plcdev.Name].Clear();
+ StateDIC[plcdev.Name].AddRange(list);
+
+ CSVRecordAsync($"PLCstate_{plcdev.Name}.csv", csvdata, csvhead);
+
+ var showdata = alrams.Where(u => u.value == 1).Select(u => u.alarmname).ToList();
+
+ if (showdata == null)
+ {
+ showdata = new List<string>();
+ }
+
+ if (showdata.Count > 0)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Exception, $"{plcdev.Name}鎶ヨ 涓暟:{showdata.Count} {string.Join(',', showdata)}");
+ }
+ else
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{plcdev.Name}鎶ヨ 涓暟:0");
+ }
+ }
+ }
+ catch
+ {
+
+ }
+ }
+ }
+
+ }
+ catch
+ {
+
+ }
+
+ Thread.Sleep(1000);
}
}
-
/// <summary>
/// 缃戠粶棰勭儹
@@ -152,7 +337,6 @@
/// <exception cref="NotImplementedException"></exception>
private void NetWarmUp()
{
-
string warmUpImageFolder = Path.Combine(AppDomain.CurrentDomain.BaseDirectory, "WarmUp");
if (!Directory.Exists(warmUpImageFolder))
{
@@ -244,8 +428,6 @@
Dictionary<string, List<string>> _positionSpecHeads = new Dictionary<string, List<string>>();
-
-
volatile int uploadId = 0;
@@ -294,9 +476,8 @@
p.PID = p.PID + "_" + sequence.Split('_')[sequence.Split('_').Length - 1];
p.Initial(M141Config.StationCode, M141Config.WorkPositionCollection.Where(u => u.IsEnabled).Select(u => u.PositionName).ToList());
- //LogAsync(DateTime.Now, EnumHelper.LogLevel.Warning, $"鏈兘浠庢暟鎹簱鑾峰彇浜у搧瀵硅薄锛屼娇鐢ㄤ复鏃舵柊寤轰骇鍝佸璞�");
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Warning, $"鏈兘浠庢暟鎹簱鑾峰彇浜у搧瀵硅薄锛屼娇鐢ㄤ复鏃舵柊寤轰骇鍝佸璞� {sequence}");
}
-
NewProductIntoList(p, false);
}
@@ -324,33 +505,58 @@
throw new Exception($"浜у搧{string.Join(",", pidList)}妫�娴媨measureBind.GetDisplayText()}鏈兘鑾峰彇鍥剧墖瀵硅薄");
}
+ RunCustomizedMethod(products, triggerText, triggerSource, imgSet, measureBind.CustomizedMonitorId, resultList);
+ RunCustomizedMethod(products, triggerText, triggerSource, imgSet, measureBind.CustomizedCombineMethodId, resultList);
+
//妫�娴嬮『搴� ML->鑷畾涔夋娴�
if (!string.IsNullOrWhiteSpace(measureBind.DetectionId))
{
string detectionName = (ML.InitialConfig as MLInitialConfigBase).DetectionConfigs.FirstOrDefault(u => u.Id == measureBind.DetectionId)?.Name;
- //List<string> pidList2 = new List<string>();//pidList.Select(u => u.Split('_')[u.Split('_').Length - 1]).ToList();
- //Dictionary<string, string> dicpid = new Dictionary<string, string>();
- //for (int i = 0; i < pidList.Count; i++)
- //{
- // var tem = pidList[i].Split('_')[pidList[i].Split('_').Length - 1];
- // pidList2.Add(tem);
- // dicpid[tem] = pidList[i];
- //}
+ List<DetectResult> detectResults = ML?.RunMLDetectionSync(imgSet, pidList, measureBind.DetectionId, false, null, null, "", products[0].ImagePaths);
- List<DetectResult> detectResults = ML?.RunMLDetectionSync(imgSet, pidList, measureBind.DetectionId);
+
+ if (measureBind.WorkPosition == "P1" && M141Config.StationCode == "S5" && detectResults.GetDefectDescList().Count == 0)
+ {
+ var defecttem = detectResults.SelectMany(u => u.NetResults.SelectMany(m => m.DetectDetails)).Where(u => u.NetName == M141Config.defectname).ToList();
+ List<Netdefectdetail> Netdefectdetails = mysqlhelper.GetNetdefectdetails(products[0].SEQUENCE);
+
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{products[0].SN} 杩涘叆S3S5妫�娴� S3鏁版嵁{Netdefectdetails.Count} S5鏁版嵁{defecttem.Count}");
+
+ int num = 0;
+ foreach (var item1 in defecttem)
+ {
+ double x1 = item1.Rect.Point_LU.X + item1.Rect.Width / 2.0;
+ double y1 = item1.Rect.Point_LU.Y + item1.Rect.Height / 2.0;
+ num++;
+ //HOperatorSet.AffineTransPoint2d(new HTuple(products[0].Centermatrix.ToArray()), x1, y1, out HTuple qx, out HTuple qy);
+ //HOperatorSet.ProjectiveTransPixel(new HTuple(products[0].Centermatrix.ToArray()), x1, y1, out HTuple qx, out HTuple qy);
+
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{products[0].SN}鍘熷潗鏍噞num} {x1},{y1}");
+ HOperatorSet.ProjectiveTransPixel(new HTuple(products[0].Centermatrix.ToArray()), x1, y1, out HTuple qx, out HTuple qy);
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Detail, $"{products[0].SN}鏂板潗鏍噞num} {qx},{qy}");
+
+
+ Netdefectdetail temc = new Netdefectdetail()
+ {
+ centerX = qx,
+ centerY = qy,
+ name = M141Config.defectname,
+ };
+ if (Netdefectdetails.Any(u => u == temc))
+ {
+ item1.IsAbandoned = false;
+ item1.FinalResult = ResultState.NG;
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"浜у搧{products[0].PID}_{products[0].SEQUENCE}宸ヤ綅{measureBind.WorkPosition} S3S5缁勫悎妫�娴嬫鍑虹己闄�:{item1.NetName}");
+ break;
+ }
+ }
+ }
+
List<DetectResult> ngResults = new List<DetectResult>();
-
-
- //for (int i = 0; i < detectResults.Count; i++)
- //{
- // detectResults[i].PID = dicpid[detectResults[i].PID];
- //}
-
-
detectResults.GroupBy(u => u.PID).ToList().ForEach(u =>
{
if (u.ToList().Count > 0 && u.ToList().Any(m => m.ResultState != EnumHelper.ResultState.OK))
@@ -360,21 +566,14 @@
var errorSpec = _errorSpec.Copy();
errorSpec.Code = "妫�娴婽BD";
errorSpec.ActualValue = -999;
- DetectResult ngResult = new DetectResult() { Specs = new List<ISpec>() { errorSpec }, PID = u.Key };
+ DetectResult ngResult = new DetectResult() { Specs = new List<ISpec>() { errorSpec }, PID = u.Key, Id = Guid.NewGuid().ToString() };
ngResults.Add(ngResult);
}
}
});
-
detectResults.AddRange(ngResults);
resultList.AddRange(detectResults);
-
-
}
-
-
- RunCustomizedMethod(products, triggerText, triggerSource, imgSet, measureBind.CustomizedMonitorId, resultList);
- RunCustomizedMethod(products, triggerText, triggerSource, imgSet, measureBind.CustomizedCombineMethodId, resultList);
}
catch (Exception ex)
@@ -598,7 +797,7 @@
{
products.ForEach(p =>
{
- var pResults = resultList.Where(u => u.PID == p.PID).ToList();
+ var pResults = resultList.ToList();
p.AddNewDetectResults(M141Config.StationCode, measureBind.WorkPosition, pResults);
LogAsync(DateTime.Now, EnumHelper.LogLevel.Action, $"浜у搧{p.PID}_{p.SEQUENCE}娣诲姞宸ヤ綅{measureBind.WorkPosition}妫�娴嬬粨鏋滐紝鏁伴噺{pResults.Count}");
});
@@ -704,6 +903,7 @@
try
{
ConcurrentDictionary<MeasureBind, IImageSet> imgSetDicts = new ConcurrentDictionary<MeasureBind, IImageSet>();
+ var positionSet = M141Config.WorkPositionCollection.Where(u => u.IsEnabled).FirstOrDefault(u => u.TriggerValue == triggerDatas[0]);
measureBinds.AsParallel().ForAll(b =>
{
@@ -715,6 +915,10 @@
try
{
imgSetDicts[b] = CollectHImage(camera, b.SnapshotOpConfig);
+ if (positionSet.ispiccover)
+ {
+ Plc1.WriteSingleAddress(positionSet.plcover, 1, out _);
+ }
}
catch (Exception ea)
{
@@ -815,6 +1019,21 @@
p.SEQUENCE = $"{tempSequence}_{i}";
p.PID = $"{pidstr}T_{i}";
+ if (M141Config.Isreadbasketcode)
+ {
+ p.BasketCode = M141Config.basketcode;
+ }
+ else
+ {
+ p.BasketCode = mysqlhelper.Getbasketcode(p.SEQUENCE, out string sntem);
+ p.SN = sntem;
+ p.PID = $"{sntem}_{i}";
+ if ("NoRead".Equals(p.BasketCode))
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"{p.PID}_{p.SEQUENCE}鑾峰彇妗嗗叿鐮佸け璐� 璧嬪�糔oread");
+ }
+ }
+
if (positionSet.IsLastPosition)
{
p.Initial(M141Config.StationCode, new List<string>() { positionSet.PositionName });
@@ -827,9 +1046,9 @@
});
});
+ Thread.Sleep(50);
int de = 0;
-
measureBinds.Where(b => (b.CheckIndex == de || b.CheckIndex == 1) && b.ImageIndex == 0).AsParallel().ForAll(b =>
{
List<int> temint = new List<int>();
@@ -843,8 +1062,9 @@
//鍒濆鍖栦骇鍝佺殑妫�娴嬫鏁�
var checkIndexList = M141Config.MeasureBindCollection.Where(u => u.WorkPosition == b.WorkPosition && u.ProductIndices.Contains(i)).Select(u => u.CheckIndex).OrderBy(u => u).ToList();
- p.InitialPositionCheckList(b.WorkPosition, checkIndexList);
+ p.InitialPositionCheckList(b.WorkPosition, checkIndexList, M141Config.StationCode);
LogAsync(DateTime.Now, EnumHelper.LogLevel.Assist, $"浜у搧{p.PID}_{p.SEQUENCE}宸叉竻鐞唟b.WorkPosition}妫�娴嬫暟鎹�傚綋鍓嶅凡瀹屾垚宸ヤ綅{string.Join(",", p.Details.Select(u => u.PositionName))}");
+
});
//鍒濆鍖栧伐浣嶇殑妫�娴嬫鏁�
@@ -930,24 +1150,27 @@
plcresult.Add(isOK);
List<string> specHeads = new List<string>();
string head = p.GetCSVHead(ref specHeads, positionName);
- if (!_positionSpecHeads.ContainsKey(positionName))
- {
- _positionSpecHeads[positionName] = specHeads;
- }
- string data = p.GetCSVData(_positionSpecHeads[positionName], positionName);
+ //_positionSpecHeads[positionName] = specHeads;
+
+ string data = p.GetCSVData(specHeads, positionName);
CSVRecordAsync($"{positionName}_Record_{DateTime.Now.ToString("yyyyMMdd")}.csv", data, head);
//UpdatePositionResultToDB(detail);
- var seqData = p.SEQUENCE.Split(new char[] { '_' }, StringSplitOptions.RemoveEmptyEntries).ToList();
-
-
+ //var seqData = p.SEQUENCE.Split(new char[] { '_' }, StringSplitOptions.RemoveEmptyEntries).ToList();
+ ReplyPlcData(positionSet, plcresult);
+ mysqlhelper.UpdateProduct(p);
if (positionSet.IsLastPosition)
{
UpdateProductResultAsync(p);
+ mysqlhelper.NewForAll(p, M141Config.StationCode, M141Config.defectname);
+ if (M141Config.IsfinDevice)
+ {
+ SummaryAllprodata(p);
+ }
}
});
- ReplyPlcData(positionSet, plcresult);
+ //ReplyPlcData(positionSet, plcresult);
if (positionSet.IsLastPosition)
{
if (_ct != null)
@@ -993,6 +1216,51 @@
}
+ public void SummaryAllprodata(ProductModel p)
+ {
+ _taskFactory.StartNew(() =>
+ {
+ try
+ {
+ ProductModel newp = new ProductModel();
+ newp.SEQUENCE = p.SEQUENCE;
+ newp.PID = p.PID;
+ newp.BasketCode = p.BasketCode;
+ newp.Result = p.Result;
+ newp.SN = p.SN;
+
+ Thread.Sleep(500);
+ var plist = mysqlhelper.GetProductList(p.SEQUENCE);
+
+
+ if (plist != null)
+ {
+ foreach (var item in plist)
+ {
+ newp.Details.AddRange(item.Details);
+ }
+ }
+ //LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, $"AllDeviceProductRecord浠庢暟鎹簱鑾峰彇鍒版暟鎹畕p.SEQUENCE} plist鏁伴噺{plist.Count} Details鏁伴噺{newp.Details.Count}");
+
+ //newp.Details.AddRange(p.Details);
+
+ List<string> specHeadListforall = new List<string>();
+ List<string> positionListforall = new List<string>();
+ string csvHeadforall = newp.GetCSVHead(ref specHeadListforall, ref positionListforall);
+ CSVRecordAsync($"AllDeviceProductRecord.csv", newp.GetCSVData(specHeadListforall, positionListforall), csvHeadforall);
+
+ }
+ catch (Exception exx)
+ {
+ LogAsync(DateTime.Now, EnumHelper.LogLevel.Error, "AllDeviceProductRecord鏁版嵁姹囨�诲紓甯� " + exx.ToString());
+ }
+ });
+
+ }
+
+
+
+
#endregion
}
--
Gitblit v1.8.0